Products & Materials : Building Trade Materials News

Timber Shortage due to Unprecedented Post-Lockdown Demand

As the ongoing raw materials shortage continues, and with timber still in short supply due to unprecedented lockdown demand, Checkatrade has observed that only a small percentage of homeowners are currently aware of the raw materials shortage and how it will affect them. Please find a comment below from Mike

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ECODEK FULFILS DECKING DEMAND WITH TIMBER ALTERNATIVE

The demand for decking materials has increased significantly during 2021, but the supply appears to be waning, according to a recent report from the Decking Network*. The report details how despite materials still being grown and felled in places such as Scandinavia, the USA, Canada, Russia, China, Asia and Indonesia,

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New Klober Team Structure Aims to Support Merchants

As part of Klober’s ongoing sales team investment, Ben Edge has been appointed as Divisional Sales Manager (North UK and Ireland). With 38% of architectural practices expecting workloads to grow in Q3 according to RIBA Future Trends Workload Index, this timely appointment bodes well amid construction industry growth. Joining the

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Milburngate’s 4,000 tonne steel frame completed

Phase One of Milburngate is on course for completion in the first quarter of 2022.  The latest milestone in the construction of the £120m Arlington Richardson development has been achieved with the completion of its structural steel frame. Comprising of 40,000 individual pieces of steel weighing a combined 3,800 tonnes,

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Knauf Insulation made Business Champion for net zero carbon

Knauf Insulation has been selected as a net zero ‘Business Champion’ by the Construction Leadership Council and Department for Business, Energy and Industrial Strategy (BEIS) for the CO2nstructZero initiative. It joins a select group of major contractors, consultants, architects, engineers, manufacturers and sub-contractors committed to demonstrating leadership and promoting best

Read More »
Keystone Brick Makes Luxury Façade for Development

Keystone Brick Makes Luxury Façade for Development

The superior aesthetics, offsite craftmanship and precision of Keystone Lintels’ pioneering brick slip system has ensured the façade of a luxury apartment complex in Buckinghamshire is in keeping with its exemplary architectural design. Located on one of Beaconsfield’s premier roads, Wellington Court is an exclusive development of one, two and

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16% decline in Suspended Ceilings and Partitioning Market due to Covid-19

The UK suspended ceilings and partitioning systems market was worth an estimated £283m in 2020, having declined by an estimated 16% due to the impact of the pandemic. The overall market for suspended ceiling and partitioning products is relatively mature and primarily dependent on   construction and refurbishment activity in the

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Latest Issue
Issue 323 : Dec 2024

Products & Materials : Building Trade Materials News

Jewson sees surge in Actis Hybrid sales as loft conversions and extensions take off

With the popularity of extensions and loft conversions almost literally going through the roof, merchants are reporting a huge rise in sales of insulation products – particularly of those produced by Actis. Jewson Sales Manager Brad Ellis said: “Insulation and insulating membranes have been flying out of the door over the past year, with a current loft promotion across stores in the south of England generating even more interest.” His area covers ten branches in Surrey and Hampshire, two of which are Woking and Leatherhead. “We have seen a huge uplift in sales for loft conversions and extensions in the area,” he said. “Improvement projects are currently on the property owners’ minds. We currently have customers using Actis for loft and barn conversions and complete build projects as well as home offices and playrooms. “We have ensured that the big brands are stocked in these branches, including Actis, to give our customers choices and the ability to purchase the stock then and there. “We have purpose-built loft displays in dedicated branches to showcase our extended loft offering, which has proved popular with our core target audience, as well as attracting new customers to the branches who are keen to know more about the products we stock. Our customers have welcomed our loft launch in the area and are now asking questions in the branches about why Actis is so good! “As well as Hybris, the core insulation product, sales of H Control Hybrid, an insulating vapour control layer and Boost R Hybrid, an insulating breather membrane, have also generated interest, with more customers purchasing these products. “This is largely thanks to the Actis Regional Sales Manager, Liane Bayliss, giving technical training to the sales team who have been massively receptive to the product.  “Our customers enjoy the flexibility, efficiency and the economic saving that comes with this product when installing on their projects.”

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IG LINTELS PLAYS A PART IN FINE BRICK DETAILING AT AWARD-WINNING CLERKENWELL REDEVELOPMENT

Bespoke brick slip feature arch lintels from IG Lintels form a distinctive element of a sympathetic and prestigious addition to an Edwardian council estate in the London Borough of Camden. Built between 1901 and 1903, the Grade II-listed Bourne Estate is on the fringes of the Hatton Garden Conservation Area and is a jewel in the crown for its owner Camden Council. Internationally significant and originally built by the London County Council, it became a model for influential public housing built in Vienna after the First World War. When it came to its redevelopment and the creation of two new blocks consisting of seventy-five mixed tenure homes, Matthew Lloyd Architects in partnership with Higgins Construction, had the architectural challenge of designing and building new housing that responded to the original Edwardian buildings. Central to the design of the additions is the fine brick detailing which needed to replicate the materials and characteristics of the original architecture. A number of double height brick arches were also created and form a central throughway into new communal courtyards seen elsewhere on the estate. In keeping with the architect’s aesthetic requirements, IG’s technical team designed 215mm high flat gauge brick slip feature lintels accommodating a series of brick spans; 910mm, 1360mm, 1472mm and 1585mm. All bricks were cut and bonded offsite onto the load bearing lintels. A consignment of bricks was collected from site to guarantee both quality and reliability in matching the surrounding brickwork. The ceramic bricks were carefully cut in a mitre fashion to conceal the red clay finish underneath and ensure that the ceramic finish on the mitre did not splinter which minimalised brick wastage. All the bricks cut were bonded in a rowlock pattern using BBA approved construction adhesive in a controlled environment without disruption from the natural weather. The patented perforated design of a IG Brick Feature Lintel allows the adhesive to squeeze through the perforations and form a ‘mushroom’ on the inside, providing a mechanical lock between the steel lintel and the bricks. Each prefabricated single piece unit was delivered in line with the build schedule onsite. This reduced health and safety concerns by eliminating the requirement for skilled labour working from height for a prolonged period of time in a busy London area. The contrasting brick types used on the project add to the new design creating pleasing views that clearly define key routes and boundaries. IG’s lintel solutions have ensured the high quality additions to the innovative Bourne Estate will strengthen the character of the conservation area through careful design and close attention to the articulation of the facades. The richness of detail in the brickwork and the quality in construction will ensure the estate will endure for more generations to come.

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Timber Shortage due to Unprecedented Post-Lockdown Demand

As the ongoing raw materials shortage continues, and with timber still in short supply due to unprecedented lockdown demand, Checkatrade has observed that only a small percentage of homeowners are currently aware of the raw materials shortage and how it will affect them. Please find a comment below from Mike Fairman, CEO Checkatrade, that provides some further detail as well as advice for homeowners or trades persons looking to complete work over the next few months. Mike Fairman, CEO, Checkatrade: “The current global raw materials shortage has had a profound impact on the UK trade and construction industry. Soaring demand, the impact of Brexit, continued pandemic recovery and shock factors like forest fire threats in North America are all reasons behind the shortages we have seen. Our recent consumer research* has revealed that awareness of the shortages is low, with only a small percentage of Brits (22%) claiming to have heard of the shortages and understanding how they could affect them. However, many have already experienced its impact, with 21% of respondents* experiencing delays in either their jobs being started or completed due to a shortage of raw materials. The property and home renovation market has been booming over the last year and demand shows no sign of slowing down – in fact we’ve had 49% more consumer searches so far this year than in the same period last year**. With this in mind, we’d recommend that homeowners factor potential future shortages into any upcoming projects they plan to undertake on their homes. In particular, they should make sure to speak to tradespeople when planning a project to discuss timelines and should be careful to use reliable sources such as Checkatrade to find vetted, reviewed tradespeople. We know our trade members are keen to work with their customers to find ways to overcome these issues, including trying to find alternative materials that could be used.” *Research conducted by Opinium on behalf of Checkatrade. Total sample size was 2,003 UK adults. Survey conducted online between 4th June and 8th June 2021. Includes just the respondents who have experienced delays in starting/completing home improvement projects over the last 12 months ***Data captured between 1 January – 31 July 2020 vs 1 January – 31 July 2021

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KINGSPAN COMMITS TO AMBITIOUS NEW SCIENCE BASED TARGETS AS THE RACE TO ZERO GATHERS MOMENTUM

90 per cent reduction in Scope 1 and 2 emissions targeted by 2030 42 per cent reduction for Scope 3 targeted by 2030 Kingspan Group, the global leader in building envelope solutions, today announces ambitious new targets for reducing its Scope, 1,2 and 3 GHG emissions. In 2018, Kingspan signed up to the Science Based Targets Initiative[1], a validated emissions reduction framework that has been adopted by over 1000 companies globally. The targets committed the Group to reducing Scope 1, 2 and 3 targets by 10 per cent by 2025 versus a 2017 baseline. Over the last three years Kingspan has expanded considerably through acquisition and organic growth. In line with best practice, new targets have been set reflecting the size and scale of the business today.  The new targets align with Kingspan’s Planet Passionate programme and reflect the company’s determination to be a global leader in sustainability. The Group has now committed to reducing absolute Scope 1 and 2 GHG emissions[2] by 90% by 2030 from a 2020 base year. It has also pledged to reduce absolute Scope 3 GHG emissions[3] by 42% within the same timeframe. The ambitious new targets are in line with the scale of reductions required to keep global warming below 1.5C from pre-industrial levels. As part of its Planet Passionate commitments Kingspan has already pledged to achieve net-zero carbon manufacturing by 2030 through a combination of process improvements, energy productivity and renewable energy use. This is just one of 12 targets that address impacts in four key areas: carbon, water, energy and circularity. “Significantly reducing our carbon impact across our value chain by 2030 is not just business-critical, it’s planet-critical,” said Bianca Wong, Kingspan’s Global Head of Sustainability. “Our revised science-based targets reinforce our commitment to be an industry leader on climate action and will help to drive change throughout the business at the pace required.” [1] The Science Based Targets Initiative is a partnership between CDP, the United Nations Global Compact, World Resources Institute (WRI) and the World Wide Fund for Nature (WWF). The SBTi call to action is one of the We Mean Business Coalition commitments. 2 Scope 1 emissions are direct greenhouse emissions that occur from sources that are controlled or owned by an organization (e.g., emissions associated with fuel combustion in boilers, furnaces, vehicles). Scope 2 emissions are indirect emissions associated with the purchase of electricity, steam, heat, or cooling. 3 Emissions from purchased goods and services, use of sold products and end-of-life treatment of sold products. The target boundary includes biogenic emissions and removals from bioenergy

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ECODEK FULFILS DECKING DEMAND WITH TIMBER ALTERNATIVE

The demand for decking materials has increased significantly during 2021, but the supply appears to be waning, according to a recent report from the Decking Network*. The report details how despite materials still being grown and felled in places such as Scandinavia, the USA, Canada, Russia, China, Asia and Indonesia, a lack of personnel in local mills and transport systems is causing a delay in these products being exported. This has led to intensified competition between suppliers and an inevitable price increase, which is being passed on to the end consumer. William Hogg, Managing Director of Ecodek, a specialist manufacturer of Wood Polymer Composite decking boards, explains how both the increased demand and supply chain complications have been caused by the COVID-19 pandemic: “Over the past 18 months people have been spending more time at home, for both work and pleasure.  This has resulted in homeowners looking to improve their gardens or create new outdoor workspaces and, as a consequence, demand for decking has soared. “At the same time, the pandemic has resulted in a reduced workforce, either due to employees falling ill or having to self-isolate after encountering someone who has COVID-19.  This combination of increased demand and a decreased workforce has led to frustration amongst many customers waiting for their timber decking.” William believes the answer is to buy British. Ecodek designs and manufacturers its wood composite decking boards in Wrexham, with products carrying the Made in Britain marque.  As such, it does not rely on any imports from other countries to sustain its supply chain, as William continues: “Because our products are manufactured in the UK, using recycled and sustainable materials, we can guarantee a lead time of one week for stock products and three weeks for bespoke and made-to-order decking. “However, it is not just our location that has enabled us to maintain this steady supply. The stringent COVID-19 safety protocols and procedures we implemented at the beginning of the pandemic have enabled us to control the impact of coronavirus on our company processes. Combined, our location and rigorous health and safety practices have allowed us to continue trading, without disruption, over the past 18 months.” Ecodek has seen a marked increase in the number of customers, both trade and consumer, turning from timber to wood composite decking, due to its availability and the stability of the supply chain. “We have received many enquiries from customers who have been let down by timber suppliers and require a viable alternative. With all the beauty of timber but the many benefits of wood polymer composite, many have been coming to Ecodek to fulfil their requirements,” adds William. Slip resistant, low maintenance, splinter free, and rot and split resistant, Ecodek’s range of composite decking boards is offering customers a practical, sustainable, and attractive alternative to real timber. “I am sure that consumers who consider locally manufactured composite as an alternative to wood will soon realise the considerable advantages it provides, in the short, medium and longer-term both with regards to its supply and environmental benefits.” Further information about Ecodek and its range of wood composite decking boards can be found at www.ecodek.co.uk or by calling 01978 667 840.

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New Klober Team Structure Aims to Support Merchants

As part of Klober’s ongoing sales team investment, Ben Edge has been appointed as Divisional Sales Manager (North UK and Ireland). With 38% of architectural practices expecting workloads to grow in Q3 according to RIBA Future Trends Workload Index, this timely appointment bodes well amid construction industry growth. Joining the Klober team from Unilever, Ben will draw on his sales and account management experience to help merchants access a wealth of industry knowledge and support with sales enquiries across the region. Alongside this, Ben has over three years’ experience in the property development market as a private investor, which has helped him to establish relationships with contractors and other building professionals. Ben commented: “As a market leader in roofing components and accessories, the Klober brand is well respected and renowned for offering quality. My role in the sales team will be to work with others across the business to carry on this legacy of raising the roofing standard, and to support merchant customers fulfil orders on time and to specification. I hope to bring a fresh perspective and will use my experience in the FMCG sector to this end. I also look forward to applying my experience as a self-employed property developer and investor to add further value and customer understanding when dealing with sales enquiries.” This appointment comes at a time of expansion and change for the Klober sales team, following on from the hiring of Chris Nicholl as Commercial Director in early 2021. Over the last six months, Chris has reshaped the team improve Klober’s sales proposition, including the promotion of Richard Pitman to Divisional Sales Manager for the South. Chris added: “We’ve taken a new approach to the structure of the Klober team so we can provide more support for our customers right across the UK and Ireland. As part of this, Ben will become an important contact for our key account customers, helping to maximise opportunities for new Klober products while keeping our existing portfolio front of mind. I am confident that Ben will offer new ideas and a different perspective that will be invaluable to ensuring the continued success of Klober. As a team we are excited to see what Ben can do and wish him all the best as he settles into his new role.” For more information about Klober, please visit www.klober.co.uk. Also follow Klober on LinkedIn, Twitter and Facebook

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Milburngate’s 4,000 tonne steel frame completed

Phase One of Milburngate is on course for completion in the first quarter of 2022.  The latest milestone in the construction of the £120m Arlington Richardson development has been achieved with the completion of its structural steel frame. Comprising of 40,000 individual pieces of steel weighing a combined 3,800 tonnes, the key structures that will make up Phase One of Milburngate are now complete and visible on Durham City’s riverside. Following a 54-week build programme, the steel frames of the office building, hotel, boutique cinema, retail and leisure units, as well as the three apartment blocks, are now in place ready for external finishing and interior fitout to take place. The structural frame, which utilises 20,000 welded shear studs, is strengthened with 5,500 square metres of pre-cast concrete beams and supports over 100 flights of stairs through the development. More than 30 local operatives successfully delivered the steel work project with minimal delays to programme, despite the need to adhere to strict Covid safety guidelines including social distancing. Led by Milburngate’s main contractor Tolent, it was delivered in conjunction with County Durham-based constructional steel company Finley Structures and structural engineers Atkins. Allan Cook, managing director at Arlington said: “Erecting 40,000 pieces of steel in this timeframe in a sensitive riverside location such as Milburngate has its challenges, but to achieve this against the backdrop of a worldwide pandemic is testament to the expertise of our construction team and strength of their supply chain. “This is an important moment in the development of Milburngate, not only as a construction milestone, but also in terms of attracting new occupiers.  They can now visit site and see first-hand the unique position Milburngate occupies on the riverside and experience the fabulous views we have created of the river and World Heritage site peninsular. “When they visit Milburngate they can now appreciate the important role it will play as a living, working and leisure destination in attracting people to Durham from across the region and beyond.   This is certainly paying dividends with potential occupiers as interest in Milburngate has grown significantly in the first part of the year.” Michael Rutherford, project director for Tolent, said: “The completion of the steel frame programme is a significant milestone for the project and what you can now see on site is the best visual representation so far of just what a fantastic development this is going to be for Durham. “As the majority of the structures on site are now weather tight, we are progressing with internal fit out works of the apartment blocks, hotel and leisure and retail units. We recently passed 750,000 hours on site and have a workforce over 300 people which we continue to manage with health, safety and wellbeing as our number one priority.”

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Knauf Insulation made Business Champion for net zero carbon

Knauf Insulation has been selected as a net zero ‘Business Champion’ by the Construction Leadership Council and Department for Business, Energy and Industrial Strategy (BEIS) for the CO2nstructZero initiative. It joins a select group of major contractors, consultants, architects, engineers, manufacturers and sub-contractors committed to demonstrating leadership and promoting best practice to reduce construction carbon emissions. “Net zero is a colossal challenge, and to achieve it will require unprecedented collaboration” said Neil Hargreaves, Managing Director, Knauf Insulation Northern Europe. “As the biggest supplier of insulation into newbuild homes in the UK, and the nation’s only manufacturer of both Glass and Rock Mineral Wool, we know we have an important role to play. Especially as the industry transitions towards much stricter ‘real performance’ standards. We look forward to working with our partners across the supply chain to create a built environment that’s fit for the future.” Established earlier this year, CO2nstruct Zero is the construction industry’s zero carbon change programme. Business Champions are required to share tangible evidence of the steps they are taking to respond to the net zero carbon challenge, and to commit to sharing data and learnings with the industry. Business Champions include Arcadis, Costain, JCB, Laing O’Rourke, Mace and Travis Perkins. “Improved insulation will be at the heart of UK construction’s efforts to decarbonise, but operational carbon is only one side of the equation,” said Hargreaves. “To create genuinely low-carbon buildings, we’ll need to create them using low-carbon materials. That’s why we’re taking bold action now to reduce the embodied carbon and environmental impact of our products.” Knauf Insulation has set specific targets for 2025 as part of its recently published sustainability strategy, ‘For a Better World’. These include: Reducing the embodied carbon of its products by 15% compared with 2019; Investing 10% of its general capital expenditure on new sustainability projects; Cutting its organisational carbon footprint by at least 25%; Sending zero waste to landfill from its manufacturing plants across the group; Reducing virgin plastic packaging by 25%; Setting new higher minimum levels of recycled materials in products and packaging. For further information on Knauf Insulation’s ‘For A Better World’ sustainability strategy, visit www.knaufinsulation.co.uk/for-a-better-world.

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Keystone Brick Makes Luxury Façade for Development

Keystone Brick Makes Luxury Façade for Development

The superior aesthetics, offsite craftmanship and precision of Keystone Lintels’ pioneering brick slip system has ensured the façade of a luxury apartment complex in Buckinghamshire is in keeping with its exemplary architectural design. Located on one of Beaconsfield’s premier roads, Wellington Court is an exclusive development of one, two and three bedroom apartments. Developer Halamar’s architectural vision for this property required a gable ended luxury façade and main entrance featuring prominent and distinctive brickwork arches in the Arts and Craft style. To meet their requirements, Keystone’s technical team designed Brick Slip Feature corbelled and full arch lintels which were manufactured in a factory-controlled environment, negating the need for complex brick cutting on-site. Fabricated off-site with exemplary craftmanship, Keystone’s technical team ensured each bespoke lintel was manufactured to the size, shape and aesthetic requirements within the project build schedule. The one-piece lintel design solution required exacting dimensions to avoid any conflict with the proposed stone sitting at the end of each arch bearing. 3593mm upper coursing span and 3143mm lower coursing span measurements were essential for the seamless installation of the prominent entrance. A consignment of light textured Parham Red bricks were collected from site by Keystone which reduced brick wastage and improved material management. Double Cant bricks were precisely cut and bonded onto an extra heavy duty corbelled arch lintel using a BBA approved construction adhesive in a factory-controlled environment. The patented perforated design of a Keystone Brick Slip Feature Lintel allows the adhesive to squeeze through the perforations and form a ‘mushroom’ on the inside, providing a mechanical lock between the steel lintel and the bricks. Integral key prefabricated lintel components were all manufactured concurrently as opposed to sequentially which offered greater predictability of operational expenditure during the build programme. Delays associated with bad weather onsite were also avoided which allowed for high quality and consistency to be achieved when replicating the four large full arch lintel designs. The impressive 4300mm span and 2150mm rise arches were delivered to site ready for final pointing, with all the arch lintels including lifting hooks for an easier and safer installation. Keystone is the largest supplier of steel lintels in the UK and Ireland. For bespoke applications, architects, housebuilders and contractors can specify brick feature requirements by utilising Keystone’s free Brick Slip Feature Lintel design service. With this exceptional development in leafy Beaconsfield now complete, Keystone Brick Slip Feature lintels have once again played their part in meeting the complex brickwork requirements of a high quality scheme and at the same time within the designated build schedule.

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16% decline in Suspended Ceilings and Partitioning Market due to Covid-19

The UK suspended ceilings and partitioning systems market was worth an estimated £283m in 2020, having declined by an estimated 16% due to the impact of the pandemic. The overall market for suspended ceiling and partitioning products is relatively mature and primarily dependent on   construction and refurbishment activity in the non-domestic sector, particularly offices, education, retail, entertainment & leisure, and health. Suspended ceilings are typically installed towards the end of a construction project and partitions are generally fitted upon tenant occupation, so there is a delayed impact compared to changes in construction levels. The market experienced growth to 2018 and was relatively static in 2019, before declining significantly in 2020, primarily due to the impact of the Covid-19 pandemic. Following the initial lockdown, construction levels recovered throughout 2020 and have continued into 2021 as government guidance indicated that the manufacturing and construction sectors could continue to work. This led to an improvement in market performance improve with growth forecast for the year to 31 December 2021. During 2020, the pandemic significantly impacted market growth levels, particularly during the first national lockdown from mid-March. At the peak impact of the Covid-19 lockdown measures in the Q2 2020 many working sites were closed although some activity resumed relatively with the easing of lockdown. Despite the implementation of social distancing measures, overall construction and RMI output grew during H2 2020. For the year, however, it is estimated that the suspended ceilings and partitions market fell by around 16% in 2020. Perhaps one of the most significant developments due to the 2020 lockdowns was the change in working patterns, with people working from home where possible. Any permanent shift in where and how people work is likely to have a lasting impact on the market. The office sector was changing prior to the pandemic but faster adoption of more flexible patterns may accelerate this movement further. Construction in the office sector has fluctuated since 2016, being on a downward trajectory overall. Many companies are reviewing their need and use for office space. Recently ministers have said they want to consider proposals for giving office staff a ‘default’ right to work from home. However, there are concerns by some that this would allow companies to employ workers from abroad, which may impact employment levels in the UK. Alex Blagden, Senior Research Analyst at AMA Research, comments “One of the key factors expected to impact on future demand for suspended ceilings and partitioning is the current change in working practices in offices, largely brought about by the pandemic. While some employers have been encouraging staff to return to the office in 2021, others have – including some major employers – have permanently closed many of their offices and/or changed working practices to full-time or part-time remote working.” Due to the current high number of offices that are vacant or with lower density occupation office blocks, combined with uncertainty among investors, speculative office construction activity has fallen. However, Since Q3 2020 in London there has been a marked increase in starts, with more than half being major refurbishments and the remainder mostly pre-let newbuilds. Refurbishment has centred on reformatting offices to make them both more ’eco friendly’ and more Covid-19 secure. Across the UK, it is likely this is being replicated, so generating requirements for partitioning in open plan spaces and hygienic suspended ceiling tiles. Prospects for the suspended ceilings and partitions market into the medium-term are relatively optimistic with forecast growth to around £335m by 2025. Prospects for the short term remain challenging as construction output growth rates fell in 2020, feeding through to reduced demand for suspended ceilings and partitions.

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