Products & Materials : Building Trade Materials News

AB Glass expands production capacity with six-figure investment

AB Glass, the award-winning architectural aluminium and access control specialist, has completed a significant investment that will increase its production capacity by 35% as it gears up for a boom in new work and projects. The Swansea-based company has made a six-figure investment in building a new 3,000 sq ft

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Armacell Launches Acoustic Barriers Range

Armacell Launches Acoustic Barriers Range

Armacell, a global leader in flexible foam for the equipment insulation market and a leading provider of engineered foams, has launched to the UK HVAC market a range of acoustic barriers offering one of the market’s most efficient ratio of transmission reduction and ultra-thin material thicknesses, providing comfort to occupants

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Construction demand for mineral products resilient during the first quarter of 2021 but challenges lie ahead

UK construction’s demand for big-volume mineral products like aggregates and concrete showed resilience in the first quarter of 2021, despite renewed lockdown restrictions, Brexit and particularly wet winter weather hampering activity. That’s according to the latest survey from the Mineral Products Association (MPA) which warns that an encouraging start to

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Schneider Electric to integrate new ‘Matter’ standard within its home & buildings portfolio

Schneider Electric, the leader in digital transformation of energy management and automation, welcomes the new ‘Matter’ connectivity standard, which it will begin adopting across its connected home and buildings portfolio.   Schneider Electric, recognized by Corporate Knights as the world’s most sustainable corporation, is one of the 180 most innovative companies within the Connectivity Standards

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CEMEX Launches Reduced Carbon Asphalt

CEMEX Launches Reduced Carbon Asphalt

Global building materials solutions supplier CEMEX is proud to present VIALOW, a new addition to the VERTUA family of low carbon and sustainable building solutions. VIALOW is a reduced carbon asphalt which comes with the option to offset residual CO2 to make it a CarbonNeutral® product, in accordance with The

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Benx Improves Façade Systems with New Technology

Benx Improves Façade Systems with New Technology

Building façade systems provider, Benx, has overhauled its IT infrastructure with a suite of IT solutions from technology partner OGL Computer, to improve performance, and protect and secure data from cyber-crime. Recognising that its legacy IT infrastructure needed an overhaul to meet the business’ growth plans, Benx appointed OGL Computer

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Leviat Launches New Ancon Windpost

Leviat Launches New Ancon Windpost

Leviat, world leader in connecting, fixing, lifting and anchoring technology for the construction industry, has launched a revolutionary new thermally efficient Ancon windpost designed to minimise thermal bridging in masonry cavity walls. Following extensive research and testing, the patented Thermal Windpost (TWP2), part of the Ancon range of steel construction

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ISO CHEMIE’ S WINFRAMER IMPROVES WEST MIDLANDS HOUSING

ISO Chemie’s thermal insulating and load bearing bracket support system has been specified as part of energy efficiency improvements to dozens of residential homes in the West Midlands. The move sees WINFRAMER units being retrofitted under an initiative to bring poorly insulated properties in Coventry up to current energy efficiency

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STO external wall INSULATION and render SPECIFIED FOR THE Award-Winning Development in Edinburgh’s Old Town

StoTherm Mineral insulation and StoSilco render were used to provide outstanding thermal performance on the recently completed Peveril Securities King’s Stables Road mixed-use development Edinburgh’s city-centre. This project illustrates Sto’s ability to work closely with specifiers, contractors and clients to ensure that the most appropriate solution was chosen for this

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Kawneer curtain walling holds a unique key to a gateway building

Fritted glazing is the star at Manchester’s Citylabs 2.0. Two types of curtain walling by leading UK manufacturer Kawneer met a quartet of criteria for a new building at the gateway to Europe’s largest clinical-academic campus. Kawneer’s AA®110 SSG (Structurally Silicone Glazed) and AA®100 capped aluminium curtain walling almost completely

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Latest Issue
Issue 327 : Apr 2025

Products & Materials : Building Trade Materials News

AB Glass expands production capacity with six-figure investment

AB Glass, the award-winning architectural aluminium and access control specialist, has completed a significant investment that will increase its production capacity by 35% as it gears up for a boom in new work and projects. The Swansea-based company has made a six-figure investment in building a new 3,000 sq ft storage unit that will release 35% more floor space in its production unit, enabling it to increase and to further grow its order book. The construction of a state-of-the-art five-bay storage unit has now been completed. It will allow the business to cope with an increase in demand it has experienced as lockdown measures have eased and the uncertainty surrounding Brexit has lessened. The business works with blue chip private sector clients across the UK, as well as many universities, schools and public sector bodies. In addition to its architectural aluminium services, its access control offering has also experienced a surge in demand as workplaces adjust to post-pandemic safety recommendations as staff return. It also boasts a specially trained team with the specific skills needed when working with Passivhaus developments, a type of structure designed with energy-efficiency at its heart. It worked on the first Passivhaus leisure centre in the world and is seeing growing demand for this type of building. Alan Brayley, Managing Director of AB Glass and President of Swansea Bay Business Club, said: “We are delighted to have completed a structure that means quite a lot to the business. It frees up capacity in the main production space, which we need because of demand. But we feel it is also somewhat symbolic that we have achieved this despite one of the most challenging 12 months the business has endured. “Clearly, 2020 threw some severe challenges at us but I am very proud of the resilience we showed in how we quickly adjusted our working practices and worked very hard all year to ensure we weathered the storms. In addition to expanding our premises, we also welcomed a new generation of talent to the business. We now through into 2021 in a bullish frame of mind – and with much-need extra capacity at our disposal.”

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Armacell Launches Acoustic Barriers Range

Armacell Launches Acoustic Barriers Range

Armacell, a global leader in flexible foam for the equipment insulation market and a leading provider of engineered foams, has launched to the UK HVAC market a range of acoustic barriers offering one of the market’s most efficient ratio of transmission reduction and ultra-thin material thicknesses, providing comfort to occupants while minimising the amount of space required. ArmaComfort Barrier achieves a sound transmission loss with a weighted sound reduction index Rw of 27 dB, with a wall thickness of just 2 mm, and Rw of 32 dB at 4mm; the human ear perceives a reduction of 10 dB as a halving of volume. The products have been developed for applications in new constructions and for sound attenuation measures on existing building elements and mechanical equipment. Based on a unique EVA/EPM blend, ArmaComfort Barrier products are easy to install, require little space and achieve excellent sound insulation properties over a wide frequency range. They are flexible, bendable and easy to apply via self-adhesive coating. They can be used on vertical or horizontal mechanical equipment and are free of halogen, phosphate, bitumen and lead. The Armacell products are also recyclable, rot-proof, durable and resistant to most chemicals. The premium product, ArmaComfort Barrier P, is available in thicknesses of 1, 2, 3, 4 and 5 mm. ArmaComfort Barrier B is offered in wall thicknesses of 2, 3 and 4 mm.  To further optimise sound reduction, ArmaComfort Barrier can be combined with ArmaSound® or other absorptive acoustic insulation materials on technical equipment, enclosures or piping.  “Noise has become one of the greatest environmental challenges of our times, and noises emanating from inside a building can greatly impair inhabitants’ quality of life,” said Tom Merton, Armacell UK’s technical specialist.  “The consequences of deficits in acoustic insulation are usually only noticed when a building is occupied and then they are often very expensive to remedy. It is therefore essential that noise protection measures are consistently planned and properly carried out, both when constructing new buildings and when modernising existing ones. Effective sound protection increases both the living comfort and the value of a property. “There is a demand for sound insulation solutions that can also be retrofitted with the least possible loss of space, and ArmaComfort Barrier provides one of the best ratios on the market,” Tom Merton continued. ArmaComfort Barrier enhances Armacell’s ArmaComfort noise control insulation range, which also includes the ArmaComfort AB range for rainwater and wastewater drainage pipes. ArmaComfort AB products are widely used throughout the UK, including in a number of luxury residential and hospitality properties.

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Construction demand for mineral products resilient during the first quarter of 2021 but challenges lie ahead

UK construction’s demand for big-volume mineral products like aggregates and concrete showed resilience in the first quarter of 2021, despite renewed lockdown restrictions, Brexit and particularly wet winter weather hampering activity. That’s according to the latest survey from the Mineral Products Association (MPA) which warns that an encouraging start to the year should not distract from real challenges that lie ahead. MPA says the recovery in construction must not be taken for granted because so much depends on the Government’s policy stimuli in housing and its delivery of the UK’s planned infrastructure programme. ONS data shows that construction output has flatlined since September, whilst new contract awards have been weak for most of the past year. Whilst broadly positive, trends in sales volumes for essential mineral products show mixed results for heavy-side building materials such as aggregates, ready-mixed concrete, asphalt and mortar. These core products are mostly used in the early stages of construction — for example foundations and structures — so their sales provide a unique barometer for the start of new projects rather than the completion of finished ones. In the latest MPA survey, building materials manufacturers who between them supply around 1 million tonnes of mineral products every day reported a slow but steady start to the year, with construction demand in March much stronger than in January. Sales volumes for primary aggregates and ready-mixed concrete increased by 3.4% and 1.6% respectively in the first quarter of 2021 compared to the last quarter of 2020, but both asphalt and mortar sales volumes declined over the quarter, down 4.9% and 7.4% respectively. Robust housing activity, particularly in landscaping and home improvement, and an acceleration in infrastructure work driven by Highway England’s roads programme and HS2, were tempered by a combination of factors, including supply chain disruptions, rising Covid-19 infections and a particularly wet winter affecting work on site. Longer-term, recovery for asphalt is supported by renewed momentum in roads construction and maintenance, and market demand has rapidly recovered to pre-pandemic levels. At the start of the year, total sales volumes for asphalt were significantly higher than their previous 5-year average (2014-19). Likewise, sales volumes for crushed rock aggregate have also been recovering well, boosted by roadworks and HS2, which are driving demand for asphalt and bulk fill materials. The trend for housing-led mortar demand is more ambiguous and producers continue to report uncertainty on the outlook for new housing this year. Mortar sales volumes remain well below pre-pandemic levels and longer-term data indicates that, regardless of the pandemic, mortar demand has been on a steady downward trend since mid-2018. Despite all the talk about recovery, this suggests that housing activity remains dominated by the completion of existing sites ahead of the planned phasing out of the stamp duty holiday and ’Help to Buy’ deadlines, rather than the start of new ones. Volatile new housing contract data in the past year and a subdued overall number of new residential units in the pipeline are expected to weigh on the potential recovery in mortar demand this year. More concerning is the weak recovery path for ready-mixed concrete, held back by a combination of sluggish new housing activity and a lack of new projects in commercial construction. Over 60% of ready-mixed concrete is used either in new housing or other non-infrastructure projects, mostly in commercial buildings, with London and the South East representing a third of all sales. The total sales volume of ready-mixed concrete at the start of the year remained over 9% below the previous 5-year average, despite three consecutive quarters of growth since last year’s initial lockdown. Looking further back, ready-mixed concrete sales have been subdued since 2017, initially impacted by Brexit-related uncertainty which slowed private sector investment in the commercial sector and triggered a general slowdown in housebuilding. This suggests that the market recovery so far is really just a slow-motion return to growth from a subdued level of activity that pre-dates Covid-19. Aurelie Delannoy, Director of Economics Affairs at the MPA, said that a balanced perspective is required: “Mineral products manufacturers are busy supplying post- lockdown pent-up demand, particularly for domestic activity such as landscaping, repair and maintenance, and home improvements, as well as infrastructure projects already in the pipeline, including momentum building on HS2.” “The outlook for this year and next is also positive, but the stakes are high. Any optimism assumes activity is not disrupted by renewed outbreaks of Covid-19, and most importantly, relies on the Government delivering on its planned infrastructure commitments. MPA members tell us they are yet to see a more clear-cut pick-up in new housebuilding, whilst any recovery in commercial development is expected to remain muted given the current reticence for major new investments.” Nigel Jackson, CEO at MPA, added: “For many of our members, enquiries have been at record levels with some consequential issues relating to haulage availability as well as temporary, localised supply constraints on some products. Brexit-related import delays for spare parts, new lorries and some machinery are also posing a challenge,. Our members are having to adapt quickly to changing market conditions but are generally managing to meet current demand whilst also preparing to ensure future supply. For an industry that is supplying over 1 million tonnes of essential products every day and is the largest supplier to construction, it would be surprising if there were not short-term issues of supply as the economy gathers momentum.” Figure 1. Mineral products sales volumes in Great Britain Table 1. MPA sales volumes in GB: change on the previous period (seasonally adjusted) Note: Ready-mixed concrete includes sales from both fixed and site (mobile) plants. Source: MPA, ONS.

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Schneider Electric to integrate new ‘Matter’ standard within its home & buildings portfolio

Schneider Electric, the leader in digital transformation of energy management and automation, welcomes the new ‘Matter’ connectivity standard, which it will begin adopting across its connected home and buildings portfolio.   Schneider Electric, recognized by Corporate Knights as the world’s most sustainable corporation, is one of the 180 most innovative companies within the Connectivity Standards Alliance (CSA) that have contributed to the creation and testing of the new Matter standard. The industry-unifying standard builds upon market-proven technologies and best practices. It aims to simplify connected experiences and provide greater interoperability in smart homes and buildings. Schneider is consistently among the top three certifiers of CSA products, therefore well positioned to adopt the new standard.   The new open-source, unified connectivity protocol, Matter, previously named CHIP (Connected Home over IP), will be applicable to many smart home and building solutions including lighting, locks, speakers, HVAC controls, security systems, and routers. With Matter, instead of being limited to only those products that work with the smart system already in place, homes and businesses will now have the choice to integrate the new Matter certified devices that best fit their needs, regardless of brand.  Matter is built using IP, the native network technology of the internet and backed by major ecosystem providers. Products with the Matter mark will deliver improved cyber security, native cloud connectivity and device interoperability to consumers, manufacturers, product designers and developers alike. Additionally, with standard definitions for device models, and lifecycle events such as provisioning/onboarding, removal, error recovery, and software update, developers can also be more confident in the consistency and quality of their users’ experiences across ecosystems.  Putting consumers in the driving seat in the race to net zero   However, longer-term benefits don’t end there. It is estimated that electricity demand will double by 2040 if we follow the same trajectory. As digitalization becomes the norm, we are also witnessing an increased desire to produce and use more renewable energy. This is coupled with increasing regulatory pressure to make cooking, heating and car charging fully electric. Electricity is the most efficient form of energy and the best vector for decarbonization. When paired with digital, it also offers unrivalled potential to eliminate energy waste.     With increased interoperability of the IoT connected devices in the smart home ecosystem, homeowners and builders can create homes of tomorrow with a flexible, future-proof architecture that leverages Matter-connected devices across ecosystems to gain reliable, consolidated and secure visibility of energy consumption. This visibility, coupled with the help of AI-enabled and software-driven smart energy management solutions, puts consumers in the driving seat when it comes to how energy in the home is produced, stored, distributed and consumed. It can also enable the smart home system to prioritize green energy, ensuring power-hungry appliances and devices, such as Electric Vehicles (EVs), consume most of their energy from solar or decarbonized energy sources in the home. This is yet another way for the consumer and the planet to benefit from this initiative.  Bruno Zerbib, Chief Technology and Digital Officer at Schneider Electric, says: “As the World’s Most Sustainable Corporation recognized by Corporate Knights, it is our firm belief that the path to a net-zero future is both electric and digital. With software-based smart energy management solutions, our customers can accelerate their journey towards sustainable net zero homes and buildings of the future.  “Using open, global standards is essential to achieve digital transformation. Organizations like the Connectivity Standards Alliance are key to creating such standards and we are delighted to partner with other industry leaders to develop IP-based standards, like Matter, that will increase IoT device interoperability in connected smart building ecosystems.”  Open-source standards shouldn’t be limited to smart homes and buildings  Schneider Electric is strong advocate of open-source standards. Matter offers adopters and developers a number of benefits, including faster time to market (by leveraging an implementation of the spec), improved quality (as code is tested early and often), and more robust security (as the full development community has transparency to identify and commit patches). Beyond homes and buildings, Schneider Electric has recently pioneered an open-source portable standard for industries of the future, calling for widespread adoption of universal automation.   Schneider Electric is fully committed to long-term compatibility with its legacy platforms, whilst continually innovating and collaborating with visionary partners like CSA to ensure customers have a smart, connected, sustainable future. 

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CEMEX Launches Reduced Carbon Asphalt

CEMEX Launches Reduced Carbon Asphalt

Global building materials solutions supplier CEMEX is proud to present VIALOW, a new addition to the VERTUA family of low carbon and sustainable building solutions. VIALOW is a reduced carbon asphalt which comes with the option to offset residual CO2 to make it a CarbonNeutral® product, in accordance with The CarbonNeutral Protocol. CEMEX announced its Climate Action strategy in February 2020, and in its European operations reduced its CO2 emissions by close to 35% as of December 31st, 2020, ten years ahead of the target date. CEMEX also declared a 55% CO2 reduction target for its European Operations, aligning with the European Commission goal for all member states. VIALOW is a new range of low temperature, low carbon asphalts from CEMEX, which uses a specially formulated bitumen additive to enable manufacture at up to 40°C lower than standard asphalt mixes with no compromise in performance, with the added benefit of achieving up to 20% reduction in embodied carbon emissions. The range includes the VIALOW Zero option, which is a CarbonNeutral product, and complements the CEMEX VERTUA range of low carbon building solutions, further enhancing CEMEX’s Future In Action strategy – committed to Net Zero CO2. As technology and the industry shifts toward low carbon asphalt, the best interim way to sequester the rest of the CO2 footprint, to make it a carbon neutral product, is through carbon offsetting. To do this we are working with Natural Capital Partners, an award-winning expert on carbon neutrality and climate finance, that is harnessing the power of business to create a more sustainable world. VIALOW offers customers a host of other benefits alongside its sustainability credentials. The lower temperature of the manufacturing process can also help to improve the long-term performance and durability of the asphalt, as high temperature in conventional mixes leads to more oxidative hardening of bitumen than is seen in lower temperature variants. Reduced temperature asphalt also offers safety and environmental benefits which include a reduced risk of burns and lower odours, providing a safer and more pleasant working environment for both workers and neighbours to the construction site. The reduced mixing and paving temperatures of low temperature asphalt can reduce fume generation by around 50% for approximately each 10°C reduction in temperature. Furthermore, by virtue of being a low temperature asphalt, VIALOW allows the re-opening of a jobsite more quickly after completion of road works, as the asphalt reaches appropriate trafficking temperatures faster than conventional hot mix asphalt. Alongside minimising disruption and enabling construction programmes to remain on time, this offers further benefits to the environment, as statistics show that stationary traffic caused by road closures creates four times as many pollutants when compared to moving vehicles. The launch of this range follows a report from the All Party Parliamentary Group (APPG) on Highways which identified warm mix asphalts (WMA) as an underutilised opportunity to reduce the CO2 emissions associated with asphalt production for road infrastructure. At the time of publishing, the report found that WMAs represent less than 4% of UK asphalt production, yet if all asphalt production in Great Britain had been switched to WMA, it would have saved at least 61,000 tonnes of CO2 – the equivalent of cutting almost 300 million miles of car journeys. “Asphalt is an essential part of our country’s infrastructure; roads provide access to employment, social, health and education services, provide access to more areas and stimulate economic and social development. However, we recognise that future construction needs to be balanced with the effect it is having on the environment,” said Carl Platt, Director of Asphalt, Paving, and Building Products for Europe. “CEMEX is totally committed to improving the sustainability of its operations and supporting its customers to do the same. With the launch of VIALOW, CEMEX aims to make it simple for customers to choose more sustainable and environmentally-friendly asphalts that have a lower embodied carbon, offset residual emissions and help drive vital change. Moreover, this industry-leading range of low temperature asphalt is designed to produce faster construction times, minimise disruption and reduce road maintenance costs alongside the added benefit of a carbon footprint reduction.” CEMEX Urbanisation Solutions is constantly innovating to provide customers with a broad range of sustainable solutions for the challenges of urbanisation, with a central focus at all times on its Future In Action strategy – committed to Net Zero CO2. VIALOW is available all year round in all Asphalt Concrete Base, Binder and Surface courses as well as Hot Rolled Asphalt (only where pre coated chippings are not required), Stone Mastic Asphalt and the full Proprietary range.

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Benx Improves Façade Systems with New Technology

Benx Improves Façade Systems with New Technology

Building façade systems provider, Benx, has overhauled its IT infrastructure with a suite of IT solutions from technology partner OGL Computer, to improve performance, and protect and secure data from cyber-crime. Recognising that its legacy IT infrastructure needed an overhaul to meet the business’ growth plans, Benx appointed OGL Computer as its IT partner following a competitive tender process. OGL Computer was selected for the wide range of flexible and scalable solutions. “My predecessor had been in the company since it started and so had all our hardware. He was only working with what he’d been given but a lot of hardware wasn’t compliant or bought from reputable companies. The business at that time was turning over around £200,000 but now, with a turnover of around £35 million, we needed an infrastructure that could support our growth. We’d grown so quickly that the company hadn’t had chance to evaluate the IT infrastructure, so they continued to put plasters on it rather than focusing on a long-term strategy,” said Kuldip Bhandal, IT Manager, Benx. “Previously our outdated servers couldn’t handle the load and our growth plans, and this was crucial when discussing our options. Benx needed to invest in a long-term IT solution that was bullet-proof, and that enabled us to easily adapt and scale to manage future growth.” Resilience and growth were particularly important to Benx, alongside being able to control the cost associated with IT infrastructure and services. The OGL IT Solutions team implemented an interim solution that improved performance while the full overhaul was taking place. This gave Benx time to make an informed decision on how it wanted to move forward, based on OGL Computer’s recommendations, rather than being rushed into immediate action. OGL Computer designed a private cloud infrastructure solution, providing centralised resources from OGL Computer’s highly secure UK based data centres. This offered added resilience and protection, while ensuring Benx’ data was available, backed up and secured against any disasters. To increase productivity and collaboration across Benx’ UK offices, OGL Computer migrated the company’s email servers to Microsoft Office365 and deployed Advanced Threat Analytics that provides protected access to the business’ online management portals. VMware Essentials Plus was also installed to keep systems running while essential maintenance was taking place. “We wanted to bring a technology partner on-board because we didn’t have the in-house resource to manage the level of services needed to support Benx,” Kuldip continued. “Three years ago, Benx experienced a ransomware attack and this was a big driver in investing in a system upgrade. The company didn’t have full backups or a tested disaster recovery plan, so it was a shock and left the business down for two to three weeks. It highlighted to us that if you don’t invest in IT you’re going to be in trouble.” Formed in 2002, Benx manufactures, customises, sells and provides advice on materials for construction including insulation, roofing and cladding. Its clients include Premier Inn, Holiday Inn and the University of Warwick. Thanks to its specialist services for the building industry, Benx has grown to generate over £35 million turnover annually, and is currently recruiting team members across its Staffordshire, Stoke-on-Trent and South East England (Essex) office locations.

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Leviat Launches New Ancon Windpost

Leviat Launches New Ancon Windpost

Leviat, world leader in connecting, fixing, lifting and anchoring technology for the construction industry, has launched a revolutionary new thermally efficient Ancon windpost designed to minimise thermal bridging in masonry cavity walls. Following extensive research and testing, the patented Thermal Windpost (TWP2), part of the Ancon range of steel construction fixings, offers up to an impressive 70% reduction in thermal transmission through the span of the windpost. This guarantees it meets the BRE level for thermal performance provided in BR 443 as a minimum and offers opportunities for more stringent thermal specifications to be met. The Thermal Windpost features integral mineral fibre insulation to ensure continuity of insulation in the cavity, and its innovative design means the windpost sits level with the outside face of partial-fill insulation so it can be taped to further reduce thermal heat loss. This provides the additional benefit of eliminating time-consuming cutting of insulation to fit behind/around the windpost, increasing the overall speed and consistency of installation. Manufactured from stainless steel with a teardrop fold for strength and engineered to minimise weight, the Ancon Thermal Windpost is up to 35% lighter than traditional windposts, making it easier to handle and install onsite. Again, this significantly improves speed of installation by reducing the requirement for complex manual handling procedures for longer lengths. With UK housebuilders facing the ‘zero carbon ready’ Future Homes Standard from 2025, building design for new residential developments must change. The Ancon Thermal Windpost addresses one of the many thermal heat loss issues across a building’s fabric which contribute to the ‘performance gap’ between designed and realised thermal performance, and is part of Leviat continual drive towards innovation with products that improve performance to help create better buildings.

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ISO CHEMIE’ S WINFRAMER IMPROVES WEST MIDLANDS HOUSING

ISO Chemie’s thermal insulating and load bearing bracket support system has been specified as part of energy efficiency improvements to dozens of residential homes in the West Midlands. The move sees WINFRAMER units being retrofitted under an initiative to bring poorly insulated properties in Coventry up to current energy efficiency standards and provide better quality housing for homeowners along with long-term cost savings. Passivhaus certified and fire rated to up to 30 minutes, WINFRAMER is a prefabricated installation frame, manufactured to accommodate cavities up to 250mm that allows windows to be supported independently from the face of the wall regardless of any external cladding being in place. Quick and easy to install, the product’s application in Coventry is seen as part of a solution to meet a wider Government strategy to reduce carbon levels in housing that has single skin walls or non-cavity walls – these buildings have a reputation for leaking considerable amounts of energy, heat and sound. Andy Swift, ISO Chemie’s sales and operations manager – UK and ROI, said this type of housing needs attention. He said: “Using WINFRAMER as a platform for the windows to be moved forward, allows a cavity wall to be created outside the existing one. This can then be filled with insulation to massively improve thermal efficiency. As it’s also very thermally efficient and airtight, WINFRAMER is proving to be an easy and cost-effective way to improve the quality of the Coventry properties.” The composite WINFRAMER brackets can bear heavy windows loads, including bi-fold doors, to provide a reliable, strong and high-performance support frame. Installation is quick with windows attached directly and secured mechanically using either standard fixing screws or fixing lugs in the usual manner. A hinged insulation core combines with the composite wood structural bracket to become an integral part of the overall wall structure, providing compliance with window energy saving regulations (EnEV) and the RAL quality assurance association. ISO-Chemie is one of Europe’s main producers of impregnated foam sealants, specialising in the manufacturer of foam products from polyethylene (EPE), polypropylene (EPP) and polyurethane (PUR) using the latest production techniques. More at https://www.iso-chemie.eu/en-GB/home/

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STO external wall INSULATION and render SPECIFIED FOR THE Award-Winning Development in Edinburgh’s Old Town

StoTherm Mineral insulation and StoSilco render were used to provide outstanding thermal performance on the recently completed Peveril Securities King’s Stables Road mixed-use development Edinburgh’s city-centre. This project illustrates Sto’s ability to work closely with specifiers, contractors and clients to ensure that the most appropriate solution was chosen for this project. Located in the Edinburgh Old Town’s historic Grassmarket area, the £40M King’s Stables Road development is a landmark scheme delivering housing, premium student accommodation, a 4-star apart-hotel and various commercial units, set around a number of public courtyards. “This was a large project for which a rainscreen cladding system was originally considered,” says Sto’s Project Manager, Jim Reid. “However, budget constraints meant that an alternative solution was required. The façades of the buildings feature numerous multi-level surfaces, and any alternative solution had to be able to accommodate these and various other complex detailing requirements, while still meeting the budgetary requirements.” Sto successfully worked in partnership with project architects, Fletcher Joseph Associates, and façade specialists AFS (Scotland) who installed the StoTherm Mineral system. The result was a fully bespoke insulation system which satisfied all the project requirements. The mineral-fibre insulation boards used in the StoTherm system provide excellent thermal performance along with unrivalled fire protection, great durability and impressive sound insulation. The system’s efficient single-leaf construction does not reduce interior space and requires no additional expansion joints. This allowed the smooth external surfaces which are used in the King’s Stables Road design to be created.  Some sections of the development used Sto’s unique Sto-Rotofix Plus adjustable spiral fixings to secure the insulation boards to the substrate.  These fixings allow for a considerable degree of post-installation adjustment so that different surface levels can be accommodated, and once again, they provide a perfectly level surface for a smooth external render finish.  The remaining sections of the development had the insulation applied using StoLevell Uni adhesive. This creates a strong, durable and reliable bond with the surface, and allows the insulation to be applied onto curved substrates. All the insulation was finished with StoSilco K1.5 silicone resin render which provides high levels of water repellence, outstanding protection against harsh weather conditions and excellent CO2 and water vapour permeability. The white colour of the StoSilco complements the brickwork and dark grey cladding found on other parts of the development. “We’ve used Sto’s external wall insulation on many previous projects and find that it performs extremely well,” comments Steve Avery of AFS (Scotland). “The StoTherm system is very straightforward to install, but still provides a high degree of flexibility which makes it a very practical solution.” The King’s Stables project is owned by Peveril Securities and is part of a wider mixed-use development programme. Render was specified early in the design process as a means of brightening courtyards flanked by neighbouring buildings or facades.  Careful material specification at this stage enhances the established public realm as occupants and the wider public weave their way through this exemplar development in the heart of Edinburgh’s capital.

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Kawneer curtain walling holds a unique key to a gateway building

Fritted glazing is the star at Manchester’s Citylabs 2.0. Two types of curtain walling by leading UK manufacturer Kawneer met a quartet of criteria for a new building at the gateway to Europe’s largest clinical-academic campus. Kawneer’s AA®110 SSG (Structurally Silicone Glazed) and AA®100 capped aluminium curtain walling almost completely wraps the new £25 million Citylabs 2.0 development within the Oxford Road Corridor innovation district in Manchester. Citylabs 2.0 is part of a £95 million expansion to the Citylabs campus which is located at Manchester University NHS Foundation Trust’s (MFT) Oxford Road hub and is a partnership between MFT and the UK’s leading property provider to the science and tech sector, Bruntwood SciTech.                                                                                                                  The project builds on the success of Citylabs 1.0 which opened in 2014 and is fully-let, and Citylabs 2.0 will provide world-class lab and office space for global diagnostics company QIAGEN who have 100% pre-let the building for their Global Centre of Excellence for Precision Medicine. Kawneer’s AA®110 SSG curtain walling with flush silicone sightlines has been used throughout, while the AA®100 version with 50mm sightlines features on the ground floor entrance of the 8,500m2 state-of-the-art building designed by frequent Kawneer specifiers, architects Sheppard Robson. The practice conceived Citylabs 2.0 as a block of accommodation with one elevational treatment, with recessed areas carved out of the main block clad in alternative materials. To realise this concept, the main body was formed in the Kawneer AA®110 flush cap-less curtain walling, with a digitally printed design to the glazing. The concrete frame of the building provides clear open floor plates to support different work typologies while the post-pensioned floor slabs provide clear, uninterrupted soffits for ease of services distribution. The recesses at level 5 and the plant room are clad in ribbed fibre cement panels, the recess on the Hathersage Road elevation is clad in louvres, and the recess to the main entrance is the Kawneer full-height AA®100 curtain walling with accentuated vertical caps. The set back edges, and entrance canopy soffit, are clad in a bright coloured red anodized metal panel. Sheppard Robson associate Mary-Ann Crompton said: “The sub-contractor chose Kawneer as the best product to realise the design intent and it achieved the required performance specification in terms of aesthetics, thermal, acoustic and movement requirements.” The AA®110 SSG curtain walling, with its wider 65mm back box, is typically specified to minimise building movement and at Citylabs 2.0 was complemented by the fritted glazing and spandrel panels. “The existing adjacent buildings are Grade 2 listed and the cutbacks to Citylabs 2.0 have been organised to respond to the location and scale of them. The etched design to the glazing refers to details within the retained chapel which is to be refurbished as part of further future developments for Citylabs 3.0,” said Mary-Ann. She added: “The glazed elements of the curtain walling form the major component of the elevational design and has helped to fulfil the aesthetic aspirations for the project. In addition, aluminium is totally recyclable and is therefore a good material to use. This characteristic helps towards achieving a sustainable design.” The Kawneer systems were installed for main contractor Sir Robert McAlpine over six months by teams of up to eight people from Kawneer-approved specialist sub-contractor and dealer Bennett Architectural Aluminium Solutions. Director Rob Bennett said: “The project was fully enclosed in Kawneer curtain wall. It was a large project for us and had to be installed within 25 weeks. The AA®110 curtain walling allowed increased building movement capability. “The glass on it was quite unique. We worked with the architect and designed a frit pattern that was used as part of solar control. It has a very unique whirl and is quite striking.” Mary-Ann said: “We have used Kawneer on many of our projects over the years and have found that the technical and sales departments are very helpful with providing information at the early stages of design.” Businesses which locate to Citylabs have direct access to MFT’s specialist clinical resources and expertise from researchers, clinicians and procurement teams as well as Bruntwood SciTech’s specialist growth support and events programme, including access to funding, talent, new markets and academic connections.

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