September 17, 2019

How Laser Cutting Works

There are endless methods in which someone can use to cut material. There are even multiple types of laser cutting that can be applied to a job. Lasers are not used solely for cutting. They can be used for drilling, marking, or engraving as well. What is Cutting with a

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Issue 324 : Jan 2025

September 17, 2019

Revealed: Construction Sector Has Second Highest Rate of Occupational Deafness

If you work in construction, you’ll already be aware that it’s a noisy industry. But did you know that the construction sector has the second-highest rate of employees developing occupational deafness? In fact, every year, 1 million people in the UK are exposed to hearing-damaging noise at work. So, to help raise awareness, Insulation Express have investigated the loud truth of construction tools. They’ve uncovered the noise levels of construction’s most popular tools before highlighting the hearing implications that can occur from using these without protection. They’ve also looked at the monumental effect hearing loss can have on construction employees, the NHS and the economy – https://www.insulationexpress.co.uk/blog/construction-tools-affecting-hearing/ Stand Out Stats: When working with construction tools, removing your hearing protection for five minutes cuts your overall protection by 56% Using a power drill for 15 minutes (with a sound level of 125dB) is almost the same noise level as a military jet taking off (130db). A cartridge tool is the noisiest tool in construction. Using one for one second creates sound levels of 157dB, which can permanently damage your hearing if you’re without protection. In the first quarter of 2019, noise breaches on construction sites were up 25% – which proves that the industry is only getting noisier, too. Work-related hearing loss costs the NHS £500 million every year. The Sound Levels On a Construction Site Have you ever thought about the impact construction tools can have on your hearing? Luckily, Insulation Express have uncovered the decibels of the most common tools found on site. Each tool has then been ordered from loudest to quietest so that construction workers can understand the hearing implications that come from working with these tools every day. Also as a word of warning, being exposed to anything at 85bD or higher for extended periods of time can permanently damage your hearing. As you can see, every construction tool is above 85dB, which means that hearing protection should always be worn: Real-life Example of Hearing Loss in the Construction Industry Bob Gowen a volunteer for Hearing Link and an electrician for over 35 years, has unfortunately lost some of his hearing due to working in construction.  He believes that construction employees are “now [working] in noisier environments” than he did, yet “private contractors don’t supply ear protection for their staff.” Gowen added that the main concern is that younger employees don’t seem to realise what the noise is doing to their hearing, so “getting them to wear protection is another problem.” Unfortunately, this means that “by the time they get into the 40 and 50 [age] bracket it is usually too late to save their hearing,” Gowen noted. How Employers Can Protect Their Workers According to the World Health Organisation, 50% of all hearing issues can be prevented through various health measures. This is why it is important for employers to: Supply hearing protection – unfortunately, once you lose your hearing, you can’t get it back. It’s therefore important to always wearing hearing guards. Purchase quieter tools – which have silent blades and nozzles. Make machinery as quiet as possible – this can be be done by using pads to minimise vibration or replacing fans and motors. Limit the amount of time workers are exposed to a noisy task. Interested in the full findings? https://www.insulationexpress.co.uk/blog/construction-tools-affecting-hearing/

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How Laser Cutting Works

There are endless methods in which someone can use to cut material. There are even multiple types of laser cutting that can be applied to a job. Lasers are not used solely for cutting. They can be used for drilling, marking, or engraving as well. What is Cutting with a Laser? In the simplest of terms, it is defined as the cutting of various materials using a laser beam. A high-intensity light is made up of a single infra-red wavelength. This light structure is contained within the constructs of a CNC housing mechanism, becoming a directed and controlled beam of light. In the technical sense of the phrase, the process is actually an acronym for Light Amplification by Stimulated Emission of Radiation. Why Use It? Cutting material with a laser beam provides a cleaner, more precise cut on the finished product. The use of a laser beam cuts a smaller, much thinner line, creating less wasted material. The process directs the heat needed to create a direct and focused point of contact, a safer method of precision cutting. By applying more direct pressure using a smaller area of contact, the cut becomes that much more precise than alternative cutting measures, such as torch or plasma cutting. Other benefits over its counter options include its non-contact process, leaving the material with less damage surrounding the first cut. How Does it Work? Laser cutting starts in a CNC machine. Inside the machine, multiple mirrors hang in specific positions that allow the beam to bounce off. The beam travels from the resonator through the machine and into a copper tip located inside the CNC housing. Before beginning the cut, the copper tip travels down to the material, determines the resistance between itself and the material to be cut. The tip then self-adjusts to the desired cut height set up in programing and accounts for variations in the material. From there, the beam can focus on the piece of material prepared for cutting. What Can Lasers Cut? This process of cutting is such a precise and technical method; it is used for almost any type of material desired. Many think it can only be used for hard materials such as metals, steel, and titanium and even gemstones. While they are correct in a sense, CNC programmed lasers can also cut nonmetallic material such as woods, silicone, glass, and plastics. Not only are the materials virtually limitless when cutting, but the laser can also cut intricate corners, shapes, and holes out of selected materials. Cutting with a laser creates highly accurate and repeatable cuts every time. What are the Methods of Laser Cutting? Cutting through the material may require different methods, depending on the desired outcome. One option is a continuous wave cut, which closely resembles more melting away the material than cutting. The second option is using a pulsed beam. The pulsed method directs less consistent heat over the material and instead triggers a pulsing tactic to apply repeat cutting to one location, for example, to cut a deep hole through thick material. These methods require the combined use of a gas such as nitrogen or oxygen to assist with the direct heat. Along with continuous and pulsed type cutting, machinists also have the option of using CO2, crystal, and fiber laser cutting methods. Each cutting method has its benefits and power. The overall process includes the use of a high-intensity light beam, invisible to the human eye, to stream the heat and light onto a piece of material and create a cut into it. It is precision at its best.

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