July 10, 2024

How do West Fraser products fit into MMC schemes?

How do West Fraser products fit into MMC schemes?

David Connacher, Marketing Manager at West Fraser, discusses the products on offer to the MMC market. What is MMC and does it account for a significant proportion of building activity? The phrase ‘Modern Methods of Construction’ has been with us for three decades now, though you could trace the building

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enduura® kitchen from Keller

enduura® kitchen from Keller

Keller Kitchens introduces bio-based kitchen Keller has delivered a first for the kitchen market; a bio-based kitchen. enduura® is exceptional because the material used is not readily available in the market. By bringing together complementary suppliers, Keller has created a bio-based interior panel suitable for mass production, from their own

Read More »
What Are The Differences Between Commercial And Residential Wallpapers

What Are The Differences Between Commercial And Residential Wallpapers

Wallpapers play a pivotal role in interior design, offering a versatile canvas to transform and enhance living spaces. Whether for commercial environments or residential homes, wallpapers differ significantly in their design, durability, and application. Commercial wallpapers prioritize functionality and durability to withstand high-traffic areas, often featuring simple patterns and robust

Read More »
Plastics Manufacturing: 11 Challenges And Solutions

Plastics Manufacturing: 11 Challenges And Solutions

Plastics are a ubiquitous part of our lives, offering versatility and functionality in countless applications. However, the plastics manufacturing industry faces significant challenges in achieving a more sustainable future. Here, we explore the six key hurdles and potential solutions that can pave the way for a more responsible and environmentally

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BDC 319 : Aug 2024

July 10, 2024

How do West Fraser products fit into MMC schemes?

How do West Fraser products fit into MMC schemes?

David Connacher, Marketing Manager at West Fraser, discusses the products on offer to the MMC market. What is MMC and does it account for a significant proportion of building activity? The phrase ‘Modern Methods of Construction’ has been with us for three decades now, though you could trace the building methodology back to the early examples of prefabrication; products such as timber roof trusses and precast concrete panels were constructed offsite. Today’s MMC really started to gain traction in the ‘90’s, mainly through the increased number of timber frame systems, many of them from Europe or Scandinavia, being used for housebuilding.  Greater emphasis on improving energy performance, as well as reducing waste in the building industry, is pushing more developers towards using MMC or ‘Offsite’ building techniques and the Scottish Government is in the process of making it mandatory for all new homes. What categories of MMC do West Fraser products get used for? While there are still some companies supplying basic ‘Open’ timber frame systems, ever more are moving to offering ‘Closed Cell’ alternatives which feature a sheathing board and factory-fitted insulation in the cavity which saves time on site for the builder.  Then there are more advanced components including flooring cassettes and roof cassettes, or complete room-in-the-roof modules, which can be craned onto both new-build and existing wall structures.  These could use high performance panel products for the floors, fixed to rafters as sarking boards, or to clad the cheeks of dormer windows. In addition, SIPs or Structural Insulated Panel systems, with their own association, are increasingly popular due to their high standards of airtightness as well as thermal insulation. SIPs normally feature a substantial thickness of expanded foam insulation between two layers of a timber-based board product. Why do offsite manufacturers choose West Fraser board products over those of rival suppliers? There is a couple of basic commercial considerations as to why manufacturers choose to buy their panel products from West Fraser, including price and availability; yet, for many regular customers it comes down to a combination of technical factors. Amongst these, quality and dimensional accuracy crop up most often in comments from leading manufacturers, both because they have built their businesses on ensuring clients have no concerns about the speed of installation and alignment on sites, and also because they are using highly automated production lines where irregular sizes or structural weakness can cause costly problems. Basically, West Fraser boards are produced under similarly stringent processes in a modern plant; complying to very high tolerances and can be relied on to cut cleanly when computer-controlled saws, routers or even laser cutters are being operated.  Also, once in use, the different boards will offer the required racking strength (sheathing boards), spanning capacity (flooring), impact strength or all-round durability. Which West Fraser boards feature in MMC systems? Several of the company’s tried-and-tested panel products have become firm favourites with manufacturers across the offsite industry, utilised for a wide variety of MMC systems including closed panel production, SIPs and modular solutions.  They include SterlingOSB Zero which is bought by a number of SIPs companies who commend it for the dimensional accuracy as it would stick out like the proverbial sore thumb if the opposite faces of the insulated sandwich panel didn’t match up. CaberFloor P5 and CaberDek also feature fully amongst companies specialising in floor cassettes and larger modules, used as a surface which can be left exposed or covered with carpet and other flooring finishes.  Are there any other special applications which count as MMC? Thanks to social media as well as its extensive distributor network, West Fraser is becoming aware of new and often increasingly sophisticated applications for its products every week.  Recent examples amongst these include the WikiHouse system which has been developed by Open Systems Lab in consultation with Imperial College – and which makes use of SterlingOSB Zero to fabricate a series of hollow beams, wall blocks and other components.  These have been designed so that they can be made in relatively small workshops for the construction of low-rise housing. And, interestingly, it was the material’s shear strength which persuaded the company to switch from the imported plywood material originally trialled. Then for companies who specialise in supplying fully fitted modular homes, rather like some mobile homes, CaberMDF is widely preferred for manufacturing fitted furniture as well as deeply routed items like the doors for kitchen cabinets.  Basically, if you live in a modern home, there is a strong chance you are surrounded by West Fraser board products. For further information, call 01786 812 921 or visit https://uk.westfraser.com/ Building, Design & Construction Magazine | The Choice of Industry Professionals

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New appointments at Polypipe Building Services offer enhanced access to technical expertise

New appointments at Polypipe Building Services offer enhanced access to technical expertise

Drainage and water supply specialist Polypipe Building Services has appointed four new Technical Sales Managers to support specifiers, contractors and merchants across the Midlands, Wales and Southern England. Rob Graham, Greg Winnard, Kevin Taylor, and Craig Chamberlain will work closely with customers, providing a local point of contact to access the latest technical advice and information.  The four bring with them a wealth of construction industry experience and will each be allocated a geographic area to support. Rob Graham will serve the West and Wales, Kevin Taylor the South East, Greg Winnard North Wales and West Midlands, and Craig Chamberlain the Northern Home Counties and North London.  Regional Director Simon Russell, who heads up the UK team across the Central and Southern areas, said these appointments play a key part in working closely with specifiers, contractors, and merchants to provide them with face-to-face support. He commented: “I’m delighted we’ve been able to make these appointments. They will allow us to provide customers across the region with an even greater level of technical support . “We all know that the construction industry is changing, with a raft of new regulations and best practice to stay on top of – from building safety to sustainability. This makes it even more important that specifiers, contractors, and merchants have easy access to the technical information they need. “As one of the longest established drainage and supply manufacturers in the UK, we recognise the need to stay ahead of industry and market development and put our customers in the best position to deal with the challenges and opportunities with which they are faced. These appointments are a great example of that commitment in action – making sure customers have a local point of contact they can call to discuss how best to tackle technical challenges on their projects.” To contact the technical sales team call 01622 795200, and for more information about all the latest products at Polypipe Building Services go to www.polypipe.com/commercial-building-services Building, Design & Construction Magazine | The Choice of Industry Professionals

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CBRE's Glasgow Office Certified as one of the Healthiest Places to Work in the UK

CBRE’s Glasgow Office Certified as one of the Healthiest Places to Work in the UK

CBRE’s Scottish headquarters has been awarded WELL Certification™ at Platinum Level, recognising the global real estate advisor’s commitment to promoting employee wellbeing. The ground floor office at 177 Bothwell Street in Glasgow is the first project in the UK to be certified under the newest version (WELL version 2) of the International WELL Building Institute’s standard. Designed with the health and wellbeing of employees at its heart, CBRE’s workspace includes a choice of standard and standing desks to help improve posture, incentivise movement and reduce back pain, as well as plants to increase biophilic connection, and access to free fresh fruit and vegetables. A multi-purpose room offers a comfortable place for team members to take a break, recharge and connect with colleagues, and there are huddle boards to encourage collaboration. The office also benefits from the building’s rooftop running track, spa quality changing facilities and cycling racks. Running through the office entrance is a rammed earth wall that follows the soil stratification underneath the city, celebrating the nature and culture of the office location and connecting tenants and guests with the heritage of the site. David Smith, CBRE’s Managing Director in Scotland, said: “Being awarded a platinum award is a fantastic achievement and comes just months after we received a BREEAM Excellent rating for sustainability. “These awards reflect the tireless work and determination of the team in Glasgow to create a workplace that is not only good for the planet but for also for the health and mental wellbeing of everyone who works here. “The world of work has changed since the pandemic and it has never been more important to create inspiring ‘destination’ workplaces, which encourage collaboration, creativity and a sense of community. We hope 177 Bothwell Street will become a flagship for office design not just in Glasgow but across the UK.”  The WELL platinum rating was based on several health and wellbeing criteria, including air and water quality, nutrition, lighting, thermal and acoustic comfort, material selection, mental health support and a focus on building a sense of community. This is the second WELL Certified Platinum CBRE building in the UK. Its London headquarters, Henrietta House, was awarded Platinum certification in March 2023, demonstrating the ongoing commitment of the organisation to its people’s health. CBRE’s ESG, Design Hub, GWS and Project Management teams worked together to ensure that sustainability and wellbeing strategies were seamlessly integrated into the design, construction and operations of 177 Bothwell Street. Giuliano Camerini, Senior Sustainability and Health and Wellbeing Consultant, ESG Consultancy at CBRE, said: “CBRE’s Glasgow office showcases the future of workspace design. The wellbeing journey here prioritises occupants and the environment, creating a dynamic and thriving space for everyone who uses it. “This achievement serves as a prime example of CBRE leading the way for sustainable and healthy office environments and showcases the best in class workplace solutions our teams can provide to clients.” Building, Design & Construction Magazine | The Choice of Industry Professionals

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enduura® kitchen from Keller

enduura® kitchen from Keller

Keller Kitchens introduces bio-based kitchen Keller has delivered a first for the kitchen market; a bio-based kitchen. enduura® is exceptional because the material used is not readily available in the market. By bringing together complementary suppliers, Keller has created a bio-based interior panel suitable for mass production, from their own manufacturing facility in Bergen op Zoom, The Netherlands. With the introduction of the biobased kitchen, DKG takes an important step towards its goal: 100% bio-based products by 2030. The base material is MDF which comprises residual streams from the wood industry. This means that no trees are cut down for its production, thus avoiding extra CO2 emissions. In addition, conventional MDF contains a binder made from fossil, environmentally-harmful materials. With the enduura®, the binder of this super-sustainable kitchen comes from organic residues from the food industry; namely sunflower seeds and rapeseed. These resources are completely renewable, while the protein concentrate from these seeds has been found to work exceptionally well as a binder for sheet material in the interior industry. The top layer is a HPL (high pressure laminate) made from kraft paper and a bio-based resin in place of phenolic resin. This makes the kitchen free from phenol and formaldehyde which is a chemical that emits an unpleasant odour which is harmful. Kraft paper, already widely used for biodegradable packaging, is made from the pulp of coniferous trees, which are more sustainable as they grow much faster than deciduous trees. The applied organic resin is made from bagasse fibre, the residue of sugar cane once all the sugar has been extracted. The result is a bio-based sheet material made from renewable raw materials that are much less burdensome on the environment than traditional materials. Because they sequester CO2 during their growth and because production is often more energy-efficient than with traditional materials, the CO2 footprint is substantially smaller while, thanks to the application of HPL, the kitchen will last at least 25 years. Currently, Keller, in The Netherlands, operates a circular process for kitchens made of chipboard. Old kitchens are collected and converted by the circular processor into new raw materials for the company’s largest chipboard supplier. Keller is now investigating how the biobased kitchen can be collected to make new raw materials. For further information, please visit www.kellerkitchens.com Building, Design & Construction Magazine | The Choice of Industry Professionals

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AKW Opens Manufacturing Facility and Showroom in heart of the North West

AKW Opens Manufacturing Facility and Showroom in heart of the North West

Nick Parsons, Executive Chairperson of AKW Holdings Group, Clare Hayward MBE DL High Sheriff of Cheshire and Cllr Simon Whittaker, Mayor of Middlewich opened a new AKW manufacturing facility in Middlewich, Cheshire. AKW, one of the UK’s leading providers of accessibility solutions, is pleased to announce the opening of its sizeable new showroom and manufacturing facility in Middlewich, Cheshire. AKW is proud to continue investing in British manufacturing and the 26,000 sq ft facility will produce accessible bathroom and kitchen products from across the company’s portfolio. In addition, the site includes offices and a large bathroom and kitchen showroom and client assessment centre, to enable Occupational Therapists, contractors, and other specifiers in the North West to experience AKW’s product range in situ and receive product training as needed. Following the acquisition of Contour Showers Limited in 2022, it quickly became clear that the existing Contour facility in Winsford would not be able to meet AKW’s manufacturing requirements. A new production site in Total Park, Middlewich, was subsequently taken on under a long-term lease and the layout amended during construction to suit AKW’s needs. Located three miles from junction 18 of the M6, AKW’s new facility is EPC A-rated and features roof mounted solar panels which will generate an estimated 15,000 kWh electricity per year for the site. Alongside AKW staff, all of the Winsford site’s employees have made the move to the facility and a fuel allowance, free transport service and hybrid working have been set up to make the transition easier. Nick Parsons, Executive Chairperson of AKW Holdings Groupcomments: “The opening of this showroom and manufacturing facility makes AKW the largest producer of bathroom and kitchen adaptation solutions in the North West. We are very proud of the reputation that AKW has built up over the years for providing high quality inclusive bathroom and kitchen solutions that stand the test of time. With the opening of the Middlewich facility, now even more installers, specifiers and end users across the region will be able to experience the exceptional AKW and understand why our strapline is ‘Life Made Better’.” To find out more about the new facility visit https://akw-ltd.co.uk/akw-opens-parsons-house/ Building, Design & Construction Magazine | The Choice of Industry Professionals

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What Are The Differences Between Commercial And Residential Wallpapers

What Are The Differences Between Commercial And Residential Wallpapers

Wallpapers play a pivotal role in interior design, offering a versatile canvas to transform and enhance living spaces. Whether for commercial environments or residential homes, wallpapers differ significantly in their design, durability, and application. Commercial wallpapers prioritize functionality and durability to withstand high-traffic areas, often featuring simple patterns and robust materials. In contrast, residential wallpapers cater to personal aesthetics with a broader spectrum of designs, colors, and textures, offering options ranging from delicate papers to durable vinyls. Understanding these distinctions helps in choosing the right wallpaper to suit the specific demands and style preferences of each setting, ensuring both practicality and visual appeal in interior decor. Design and Style Commercial wallpapers are typically designed with durability and functionality in mind rather than intricate designs. They often feature solid colors, subtle textures, or simple patterns that can withstand frequent cleaning and maintenance. In contrast, residential wallpapers offer a broader range of designs, colors, and patterns, catering to personal aesthetics and home decor preferences. On the other hand, residential wallpapers offer a wider range of designs, colors, and patterns to cater to diverse personal preferences and home decor styles. They may include intricate designs, bold prints, or artistic patterns that reflect individual tastes and create a more personalized atmosphere in residential settings. Residential wallpapers are often chosen to complement the overall theme or aesthetic of a home, providing homeowners with the flexibility to express their unique style through their interior decor choices. You can use temporary wallpaper for your home that can be applied to accent walls, backsplashes, or even furniture surfaces, instantly transforming the look of a room. They are ideal for renters or those who enjoy changing decor frequently, as they can be easily removed without damaging walls or leaving residue behind. Durability and Maintenance Maintenance of wallpaper varies depending on whether it’s used in commercial or residential settings. Commercial wallpapers, designed for durability in high-traffic areas like offices and hotels, are typically made from sturdy materials such as vinyl or fabric-backed vinyl. These wallpapers are resistant to stains and easy to clean, often requiring simple maintenance like regular dusting or occasional wiping with a damp cloth to remove dirt and smudges. Some commercial wallpapers can withstand more intensive cleaning methods, including scrubbing with mild soap and water, ensuring they maintain their appearance despite frequent use. In contrast, maintenance of residential wallpapers considers a broader range of materials and design aesthetics. Vinyl wallpapers remain popular for their durability and washability, making them suitable for kitchens and bathrooms where moisture and stains are common. Paper-based wallpapers are delicate and require gentle care, such as light dusting or vacuuming to remove debris without damaging the surface. Application and Installation The application and installation of wallpaper play pivotal roles in achieving a polished and cohesive interior design. In commercial settings, such as offices or retail spaces, wallpapers are often selected for their durability and ease of installation. Paste-the-wall or peel-and-stick application methods are favored for their efficiency, allowing large areas to be covered quickly with minimal disruption. These methods not only streamline the installation process but also adhere to stringent safety regulations and fire codes, ensuring compliance in public environments. In contrast, residential wallpaper installation prioritizes flexibility and personalization. Traditional paste-the-paper techniques offer precise control over placement and alignment, ideal for intricate designs or textured wallpapers that require careful handling. DIY-friendly peel and stick wallpapers that is renter friendly provide homeowners with the freedom to experiment with different patterns and styles without the need for additional adhesive. Whether in commercial or residential settings, the choice of installation method reflects both practical considerations and aesthetic preferences, contributing to a tailored and visually appealing interior space. Cost and Availability  Commercial-grade wallpapers are typically priced higher than their residential counterparts due to their durability and specialized features. These wallpapers are designed to withstand high-traffic environments and frequent cleaning, often made from robust materials like vinyl or fabric-backed vinyl. While initial costs may be higher, commercial wallpapers are considered cost-effective investments due to their longevity and minimal maintenance requirements. They are commonly available through specialized suppliers or commercial interior design firms, ensuring access to durable and functional options tailored to specific business needs. Residential wallpapers offer a wider range of price points to accommodate various budgets and design preferences. Materials such as vinyl, paper, grasscloth, or textile-based wallpapers contribute to varying costs based on durability and aesthetic appeal. DIY-friendly options like peel-and-stick wallpapers provide cost-effective solutions for homeowners looking to refresh their spaces without professional installation costs. Residential wallpapers are widely available through home improvement stores, online retailers, and interior design boutiques, offering ample choices to suit personal styles and room requirements. In conclusion, while both commercial and residential wallpapers serve the purpose of enhancing interior spaces, their differences lie primarily in design versatility, durability for specific environments, installation methods, and cost considerations tailored to their intended use in either commercial or residential settings.

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Plastics Manufacturing: 11 Challenges And Solutions

Plastics Manufacturing: 11 Challenges And Solutions

Plastics are a ubiquitous part of our lives, offering versatility and functionality in countless applications. However, the plastics manufacturing industry faces significant challenges in achieving a more sustainable future. Here, we explore the six key hurdles and potential solutions that can pave the way for a more responsible and environmentally friendly approach.   The Challenges  The plastics manufacturing industry grapples with several environmental and economic challenges that threaten its long-term sustainability. From the environmental impact of production to the complexities of waste management, these hurdles demand innovative solutions.  Environmental Impact  Plastic’s path from the cradle to the grave leaves a significant environmental mark. The extraction and refining of fossil fuels for raw materials creates greenhouse gas emissions that contribute to climate change. Manufacturing itself is energy-intensive. For example, injection molding machine require significant amounts of power to operate. This adds to the industry’s carbon footprint.   The problem doesn’t end there. Disposal of plastic products often leads to overflowing landfills or, worse yet, plastic pollution in our oceans, harming marine life and ecosystems.   Waste Management  Our throw-away culture collides with the reality of plastic’s durability. With a meager global recycling rate of around 20%, most of the plastic ends up in landfills or the environment.   This inefficient resource use not only squanders valuable materials but also contributes to the plastic pollution crisis. Landfills are overflowing, and plastic debris in our oceans threatens wildlife and disrupts entire ecosystems.   Cost Pressures  Manufacturers constantly walk a tightrope between cost and sustainability. Fluctuations in oil prices, a key material in plastic production, can wreak havoc on production budgets. Other economic factors also play a role.   In this environment, manufacturers are often incentivized to choose cheaper, less sustainable production methods to maintain profitability. This short-term gain comes at a long-term cost to the environment.   Supply Chain Disruptions  The global supply chain is fragile. Disruptions can occur at any point, from the source of raw materials to the destination of finished plastic products.   These disruptions can lead to production slowdowns, causing shortages and driving up prices for both manufacturers and consumers. A more robust and geographically diverse supply chain is crucial for the industry’s resilience.   Skilled Labor Shortage  The complex machinery used in plastics manufacturing requires a skilled workforce to operate and maintain it effectively. Unfortunately, the industry faces a growing shortage of qualified workers with the necessary technical knowledge and expertise. This lack of skilled labor can hinder production efficiency, limit innovation, and ultimately impact the industry’s ability to adapt and compete.   Government Regulations  As environmental concerns mount, governments worldwide are taking action. Stricter regulations on plastic use and disposal are being implemented, creating new requirements and challenges for manufacturers.   These regulations may limit the types of plastics used, mandate higher recycled content in products, or even ban single-use plastics altogether. While these regulations pose challenges, they also present opportunities for innovation and adaptation as manufacturers strive to comply while maintaining their businesses.  By embracing new technologies and sustainable practices, manufacturers can navigate a path toward a more responsible future.   Finding Solutions for a Sustainable Future  Despite these challenges, the plastics industry is not without options. By embracing collaboration and technological advancements, manufacturers can move towards a more circular and environmentally conscious model:   The Circular Economy  This approach throws out the linear ‘take, make, dispose’ model and embraces a closed-loop system. Imagine a world where plastic products are designed for multiple lives.   Products could be easily disassembled for reuse or recycling, made from similar plastic types for simpler sorting, and even compostable for organic waste streams. This not only reduces reliance on virgin plastic but also simplifies the recycling process, keeping valuable materials in circulation.   The Power of Recycling  Recycling plays a central role in the circular economy. By increasing the use of recycled content in new products, manufacturers can significantly reduce their dependence on virgin plastic feedstock. This translates to less reliance on fossil fuels and minimized waste generation overall.   Advancements in chemical recycling technologies offer exciting possibilities. These technologies can break down even complex plastic mixtures into their basic building blocks, allowing them to be reborn into new products, further closing the loop on plastic use.   Bioplastics  Bioplastics, derived from renewable resources like plant starches, seem like a promising green alternative. However, the picture isn’t entirely rosy. The production methods and biodegradability of bioplastics can vary greatly.   Some may require industrial composting facilities, which are not readily available everywhere. Ongoing research is crucial to improve the overall sustainability profile of bioplastics, ensuring they truly live up to their potential as an environmentally friendly option.   Digital Transformation  The digital revolution is poised to transform the plastics industry. Data analytics can identify areas for waste reduction and optimize production processes.   Predictive maintenance can prevent equipment failures, minimizing downtime and wasted materials. These digital tools can streamline operations, improve efficiency, and pave the way for a more sustainable future for plastics manufacturing.   Innovation in Design  Rethinking product design is key. Imagine packaging that uses minimal plastic, perhaps even being entirely replaced by compostable alternatives. Designing products for easier disassembly, repair, and recycling extends their lifespan and minimizes waste generation from the very beginning.   By prioritizing reusability and recyclability at the design stage, manufacturers can create a future where plastic plays a valuable role in a circular economy.  The path towards a sustainable plastics industry is paved with collaboration and innovation. By embracing these solutions, manufacturers can ensure that plastics remain a valuable material while minimizing their environmental impact for generations to come.  In Closing  The plastics industry faces a crossroads. Environmental concerns and practical challenges demand change. However, through embracing the circular economy, innovation, and collaboration, manufacturers can navigate a path towards a more sustainable future. By prioritizing responsible production, design, and waste management, plastics can continue to play a valuable role in our lives without leaving a negative mark on the environment.

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