Barnshaws

Cruise liner refurbishments benefit from Barnshaws’ curved sections

UK metal bending expert, Barnshaws Sections Benders, has supported two marine projects by providing precision-curved, rectangular hollow section (RHS) to support contractor Leisure Structures. The work was part of the recent interior refurbishments of the Celebrity Summit and Celebrity Millennium cruise liners. Barnshaws delivered a tonne of precision-curved stainless steel

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Barnshaws keeps the Polar Express running

Since the dawn of steam, Santa has relied on the Polar Express for essential logistics around his festive distribution centre at the North Pole. It performs a vital role moving presents, wrapping paper etc. for next-day delivery. Like a lot of ageing infrastructure, the Polar Express line was starting to

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Latest Issue
Issue 326 : Mar 2025

Barnshaws

Cruise liner refurbishments benefit from Barnshaws’ curved sections

UK metal bending expert, Barnshaws Sections Benders, has supported two marine projects by providing precision-curved, rectangular hollow section (RHS) to support contractor Leisure Structures. The work was part of the recent interior refurbishments of the Celebrity Summit and Celebrity Millennium cruise liners. Barnshaws delivered a tonne of precision-curved stainless steel to create two modern, curved canopies forming the entrance to the ship’s restaurants. Though more commonly associated with curved structural steel and aesthetic metal elements in the construction industry, Barnshaws is seeing growing involvement in the marine sector. Its wide range of specialist bending machines, its branches in the West Midlands, Manchester and Scotland, combined with its EXC class 4 for steel fabrication, means the business is well-placed to meet the volume and quality demands of the industry. Leisure Structures reached out to Barnshaws to provide five stainless steel 200 x 100 mm RHS sections at six metres in length curved to a 8980 mm radius. Having worked with Barnshaws in the past, the contractor was well aware of the high-quality workmanship the business could provide. This was particularly important as the curved stainless-steel elements of the canopies would be visible to passengers on both vessels, so it was imperative that rolling and transportation left minimal marking on the steelwork. Each section was ‘protection wrapped’ during the metal bending process to ensure the best possible finish. The Celebrity Summit and Celebrity Millennium were fitted out in Alaska and Singapore respectively. Both are sister ships of the Millennium-class, operated by Celebrity Cruises. The Summit’s two GE gas turbines allow the ship to reach 24 knots and carry 2,218 passengers; while the Millennium relies on the same turbines to carry 2,138 passengers while attaining the same top speed. Stuart Anderson, Sales Manager at Barnshaws, said: “As a group, we have previously supplied high-quality fabrications to support the offshore industry. Supporting cruise liners was new to us, but we have employed our steel curving experience and extensive in-house capabilities to deliver these sections within the project timeframe.”

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Barnshaws keeps the Polar Express running

Since the dawn of steam, Santa has relied on the Polar Express for essential logistics around his festive distribution centre at the North Pole. It performs a vital role moving presents, wrapping paper etc. for next-day delivery. Like a lot of ageing infrastructure, the Polar Express line was starting to show its age and this year Santa sent elf envoys to Barnshaws Section Benders for some support. Ash Pan, Chief Stoker Elf aboard the Polar Express, explains: “We only travel in winter, so the Polar Express isn’t immune to some wear and tear. Usually this only amounts to chocolate stains on the seats, but after decades of service it was clear this Christmas that the rails needed some attention. For that we needed section bending, so we contacted Barnshaws to help ensure the Polar Express doesn’t become stationary.” Barnshaws, one of the world’s largest metal bending companies, has a proven track record in providing high quality steel curving to Santa’s operation. Last year, the business helped to avert a candy crisis by bending candy canes, and the year before, rolled new skis for Santa’s sleigh. This year it was subsidiary company Barnshaws Polska that was best able to help deliver the project, due to his North Polish location, and because the business had recently helped to design a new tram system in Poland. In the UK, Barnshaws has also been producing railway wiring gantries to aid with the electrification of older railway lines. Train Driver on the Polar Express, Rayul Way, added: “The Polar Express can hit speeds of over 100 presents per hour (pph), so it was really important to have perfectly curved rails. Barnshaws Polska was able to service this substantial order very quickly, and trust me we know about global logistics. “Thanks to this work, we’ve been able to ensure children from around the world get their presents from Santa, and the new lines which are millimetric perfect, form a solid platform for future success.” Santa was delighted with the work and said… “Ho Ho Ho!” A very Merry Christmas and a Happy New Year from everyone at Barnshaws!

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Barnshaws Were Involved with the Design and Installation of the 1,000 Tonne Roof

Typical British summertime weather dictates that we, as a nation, plan summer event all the while setting up contingencies in case the weather turns rainy. Wimbledon is one of the Great British summer sporting events that can be affected by such turns in the weather. However with the finals being played last weekend and looking back on the two week tournament, the weather seemed to behave this time round. However when the bad weather does strike at the tournament, players on Centre Court have the protection of Barnshaws Section Benders Ltd’s retracting roof. The roof on Centre Court has been in place since 2009, after Barnshaws were involved with the design and installation of the 1,000 tonne roof. The roof was delivered by Barnshaws in large curved sections before being installed to become the 77 meter long fixture that it is today.  Due to its size, additional strengthening work was needed. Each of the trusses that were required in order to form the roof weighed 70 tonnes and were bent to very strict requirements because of the restrictive installation margins. The roof needed to be balanced, as with the addition of lights and electrics such as motors and locking arms each truss reached 100 tonnes. There were 66 individual curved sections fabricated and then assembled at Watson Steel Structures before being delivered to the construction site. Following the success of the Centre Court Project, when the decision was made to add a roof on to Court No.1, Barnshaws must have been the obvious choice to carry out the work. This new roof will be created from similar steel sections and is expected to be completed by 2019. Hen this is completed it means that there will be two courts able to continue play when the bad weather strikes, as it no doubt will, at future Wimbledon tournaments.

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