Health and Safety

Featuring J&D Pierce: Interview with Angus Cormie, Chief Engineer

“In this day and age, programme is critical to contractors and businesses,” attests Angus Cormie, Chief Engineer at J&D Pierce, one of the UK’s leading structural steel provider. As a champion designer, supplier and installer of quality steelwork, J&D Pierce offers an end-to-end service that dramatically reduces the supply chain

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Considerate Constructors To Get Competence Star Rating

Considerate constructors will get a star rating for their competence after a new system was launched by The Considerate Constructors Scheme (CCS) to boost standards and reward best practice. Now, companies along with their contractors, clients and workforce will be better able to demonstrate CCS competencies including everything from the

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Lilleker Bros: Caring for the Workforce

The success enjoyed by South Yorkshire-based Mechanical and Electrical specialist Lilleker Bros Ltd is an enviable accomplishment, one which the company is rightly proud of, but it comes with its challenges. Working across a broad spectrum of sectors throughout the UK and even abroad, the company added to its capability

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Allison Enterprises: Consistency Breeds Confidence

Allison Enterprises recognises that consistency breeds confidence. With customers the focal point for this Perthshire-based fencing, landscaping and fabrication solutions provider, Allison has founded its reputation upon delivering the results client’s desire reliably and effectively, time and time again. A significant part of its success is its dedication to quality,

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Latest Issue
Issue 322 : Nov 2024

Health and Safety

Featuring J&D Pierce: Interview with Angus Cormie, Chief Engineer

“In this day and age, programme is critical to contractors and businesses,” attests Angus Cormie, Chief Engineer at J&D Pierce, one of the UK’s leading structural steel provider. As a champion designer, supplier and installer of quality steelwork, J&D Pierce offers an end-to-end service that dramatically reduces the supply chain and provides clients a competitive edge in terms of both time and cost. As Cormie continues, “With an all-encompassing structural steel service, we eliminate the need for multiple parties, manage interfaces and offer guaranteed excellence, every time, for every client.” Established in 1975, J&D Pierce has retained its family-run approach while diversifying and expanding into areas beyond purely steel fabrication and is now able to provide a comprehensive service from early design right through costing, fabrication and protective treatment to erection. A specialist in design and fabrication, J&D Pierce has continued to develop further capabilities, and can effectively carry a project through from inception to completion. Although subcontracting can be an economical way of procuring specialist works, it can also give rise to various kinds of problems. Within differences of opinion, organisation and interfacing issues, it can present significant delays and programme slippages for main contractors and become a cost burden to which clients simply cannot subscribe. Attending to that concern and delivering an end-to-end service, J&D Pierce offers an alternative, financially risk-free mode of construction, as Cormie makes clear: “Because we don’t sub-contract any services out, we have complete control over a project. Main contractors like to de-risk; if they can hire a single firm to carry out all works they will because it prevents problems of coordinating works on site and allows them to concentrate on their own objectives. We allow them programme certainty; our wide range of skills and expertise more than capable of shouldering an entire contract.” J&D Pierce has established itself as a one-stop-shop in structural steelwork and boasts divisions dedicated not only to design, production, erection, roofing and cladding, but stretching right the way across transport, delivery, crane, and access. It’s with concentrated investment that the company has been able to develop its services and establish manufacture, delivery and erection processes which are each unrivalled in both speed or quality and, combined, provide significant advantages to customers. That broad spectrum of capabilities is only set to widen as the development of new facilities adjacent to J&D Pierce’s existing site gets underway. The 15-acre development beside their existing facilities will host a new steel fabrication process for the manufacture of plate girders. The company is investing millions in state-of-art tooling equipment and technology for this for external sales and with a view to gaining even greater production efficiency. Primarily though, the new facilities will enable the company to take on an even greater proportion of works, as Cormie details further, “There are some specialist products that are used, particularly in high-rise buildings, that we would ordinarily have to outsource from specialist manufacturers. The new facilities will allow us to start manufacturing those ourselves therefore affording us greater control over production, as well as the ability to shorten the lead-in times and enhance the programme we can offer our clients.” Indeed, the company’s development has long been informed by the desire to exceed clients; expectations across the board. Despite widening its catalogue of services, J&D Pierce has only further emphasised quality within their expansion, with state of the art machinery incorporating intelligent software and direct linkage with J&D Pierce’s design system, it is also highly efficient, can identify how best to to minimise wastage and produce a precise replica of the computational drawing on-screen. So esteemed in design is J&D Pierce that it regularly offers both partial and full design, as well as design advice on projects. Whether approached at the stage of conception, integration, value engineering or connection analysis, the company is able to provide critical design solutions via a number of industry standard software operated by experienced engineers. With unrivalled expertise in design at a planning, development and operational level, the company’s manufacture and erection processes are significantly enhanced and J&D Pierce has, on more than one occasion, found itself heading the pack on construction projects. During a recent contract at Bristol Sports Club, the company was tasked to redevelop the West Stand and, as an informed contractor, paved the way for others to follow, as Cormie outlines: “The aim was to tie in work with the existing stand and erect a complicated three-dimensional roof design with a main trusse spanning 108m. We carried out the interface detail and, despite having our own cladding division, worked alongside an external cladding supplier and the precast supplier sourced by the main contractor. “We had a very tight footprint in which to erect the project and immediately envisaged the difficulties that would pose to both ourselves and the cladders. We re-thought the engineers’ methodology of erection (a system of building temporary towers to build the truss on) and suggested that we could, in fact, build the entire truss from the ground and lift it into place with two large cranes. While it took intricate crane movement for final placement, it meant that we had much better safety control because the majority of work was conducting on the ground rather than at height, as well as giving us significant advantage in programme, preventing stoppages and delays in schedule.” Characterised by its ability to add value and decrease the costs associated with programme, J&D Pierce also designed bespoke hinge details on the supporting rafters; the innovative solution allowed the company to pre-erect the rafters in pairs and then swing them up to the truss and complete the structure in less than a day, As a specialist in design, manufacture and construction, the company has a key understanding of each phase of development and effectively guarantees a project’s success with quality and control endowed. Of course, those ethics and successes come as the result of focused attention on training and development. J&D Pierce has worked hard to up-skill its

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Featuring Loughton Contracts: Interview with Tony Mills, Director of Operations

Aesthetics is everything and good interior design has the ability to transform a building, mark its entry into the modern-day, and is key to creating something which is more than purely functional. Acknowledging the imperative of flooring as a key component of an aesthetic structure, and doing so in a manner that affords certainty in both quality and safety, Loughton Contracts has established a mode of practice whereby nothing is left to chance. Over the past thirty years, the company has grown exponentially, rapidly becoming the UK’s leading flooring contractor, successfully entering the commercial market and regularly working on high profile projects across the UK. Despite phenomenal expansion, the ambition of Loughton Contracts remains the same: to be the best flooring installer out there, and the company’s health and safety ethic – amongst its quality and professionalism – differentiates it from many like competitors. Refusing to be ordinary, the company is determined to do things differently, as Tony Mills, Director of Operations at Loughton Contracts asserts: “Within the construction industry, companies tend be reactive, rather than proactive. More often than not, health and safety becomes a box-ticking exercise and that’s not what we’re about. We want to be proactive. We want to find what’s best for our operatives and work hard to protect our staff.” Keen to prevent not just discrete injuries and loss time accidents but long-term health complaints too, the company takes a holistic view of health and safety well beyond either legal compliance or accreditation. In many ways, Loughton Contracts can be defined by being two steps ahead of the pack. The company insists on a 5 Point PPE policy, as well as enforcing any other kit required for each, individual job. Supplying and installing many different materials and in various dimensions, Loughton Contracts is adaptive and able to make subtle changes to working procedure across projects – utilising face-fitting masks for cutting timber and knee-pads for the hard-flooring team being just two examples. Having worked on a number projects, including prestigious universities and major blue chip organisations, during the course of 2015 Loughton Contracts installed flooring on a phenomenal scale at the new Tate Modern extension. It saw the company win Health and Safety Contractor of the Month multiple times over a twelve month period, pitching above around 30 other sub-contractors on site. The accolade came as a result of the combined efforts of management and operatives, each exuding responsibility for the team and business as a whole. The company’s specialist workforce is, in part, indebted to Loughton Contracts’ prolonged investment in training and development; the company recognises the importance of regular and progressive development. It’s with the introduction of a training matrix, listing both administrative and operations staff, that the contractor is able to instantly identify when employees are due for renewal as well as capitalise on upcoming opportunities with external providers. “I’ve done the budgets for this year and, with a quick scan of the matrix, know that 7 people need a CSCS card, four need to renew their SSSTS training, two need to do the SMTS course and, on top of that, we’re looking at promoting asbestos awareness and providing further training where we can.” With such attention paid to staff training and a united code of practice, it comes as no surprise that the company incurred zero accidents last year despite laying over a million square metres of flooring across 700 different projects. Not complacent however, with the log of one accident this January, a minor cut, Loughton Contracts has already launched an investigation as to why it happened in order to prevent it from happening again. As a result of its preliminary findings, the company has already enacted various changes to working practice: for instance, introducing retractable knives for the removal of packaging. Indeed, Loughton Contracts’ keen health and safety practice is set to tighten and advance further with this year seeing the introduction of an intranet system capable of hosting risk assessments, accident reports, toolbox talks and method statements and all other documentation relevant to the job. Tony Mills provides further detail: “Not only does this work alongside our database and is helping us to create a more paperless environment, the intranet allows us greater efficiency with respect to getting the message out there. When out on site, our operatives can go straight to the most up to date forms and processes and go into a job with all the information they need to carry out work to the standard we expect. By the end of this year, the extranet system will be online and will allow greater interaction with the documentation in cases where things need to be amended, adapted or sent out.” Embedded within the company’s core and informing its future development, health and safety is something on which Loughton Contracts is simply unwilling to compromise. As their flooring work on one of the largest construction project in Europe, Battersea Power Station, gets underway, the company’s dedicated ethic and unique industry profile remains unshakeable and will no doubt continue to see Loughton Contracts foster the respect of clients and competitors alike.

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Considerate Constructors To Get Competence Star Rating

Considerate constructors will get a star rating for their competence after a new system was launched by The Considerate Constructors Scheme (CCS) to boost standards and reward best practice. Now, companies along with their contractors, clients and workforce will be better able to demonstrate CCS competencies including everything from the success of health and safety policies to green initiatives and engagement with the local community. The new star rating – based on a level from one to five – has been developed to better reflect how well a site is run. It will highlight how businesses are complementing their work through onsite appearance, respect for the local community, safety of those involved directly and indirectly, and how company’s are operating with more sustainable, environmentally friendly business practices. Edward Hardy, CCS’ chief executive, says the new five-star system provides a clearer indication of competency and is an easier, more “quantifiable way” for the industry, the public and the local community to understand how construction businesses are performing to the CCS’ rigorous standards. Star ratings will be clearly displayed at each site with posters and certificates issued. Companies need to register sites to be scored by a nominated “monitor” whose analysis will be translated from the traditional 50-point marking system into a star rating out of five. Hardy believes the new rating system from the CCS will help the construction industry develop a more positive image in communities while its consideration for the wider environment is rightly celebrated. The simple identification of a site’s competency for passers-by will also encourage companies to act more responsibly and drive internal practices to become more considerate constructors.

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Lilleker Bros: Caring for the Workforce

The success enjoyed by South Yorkshire-based Mechanical and Electrical specialist Lilleker Bros Ltd is an enviable accomplishment, one which the company is rightly proud of, but it comes with its challenges. Working across a broad spectrum of sectors throughout the UK and even abroad, the company added to its capability two years ago with the addition of a mechanical division to complement its electrical solutions and has witnessed significant growth. It has successfully managed this increased scale through attention to detail, a dedication to high standards, and working closely with the client to deliver the right solution. Whether it be in the food sector, where it enjoys a strong presence, or working on power stations, Lilleker Bros. Ltd utilises the expertise it boasts in-house to target its resources economically. This sees engineers work within their own specialist sectors, developing, in many cases, long-term relationships with clients, which results in repeat business. The company’s track record also sees it providing vital services to main contractors such as Kier and Morgan Sindall on a range of contracts including major public sector schemes. Importantly, the company can tackle the diverse range of projects it gets involved in because of the expertise it has at its disposal (currently it is working on around a dozen jobs ranging from solely mechanical or electrical or a combination of both). However, as work environments differ from sector to sector, health and safety, which is fundamental to Lilleker’s successful work ethic, holds even greater significance. Similar to its confident approach to its key services, the company has established a robust approach that promotes best practice. “We recognised that health and safety needed dedicated management and that the successful implementation of such would complement our ambitious growth plans,” acknowledges Health and Safety Manager Fiona Stubbs, who was installed in the position two years ago and has overseen Lilleker Bros. Ltd obtaining not only the key safety accreditation OHSAS 18001 but also its environmental equivalent ISO 14001. “My role was about building upon our current approach at the time and to oversee the development and implementation of policies and procedures that would bring benefits to our overall capability,” she adds, describing the company’s approach as “very proactive”. Indeed, it takes a lead on safety across all its projects, liaising with client representatives to ensure the safe and efficient use of all resources. Fiona also makes her presence known onsite with regular visits to monitor activity and ensure standards are being met. She is also eager to change the preconception about her role being only about ticking boxes, ensuring she works closely with the site supervisor to organise sites in line with Lilleker’s Health and Safety policy. This is complemented by a strong commitment to teamwork, encouraging the workforce to have their own input and therefore play a role in the company’s proactive approach. It’s challenging, particularly when many of the more experienced staff have enjoyed decades in the industry without such a high degree of focus on health and wellbeing. That’s where Lilleker’s “family approach” comes into play. “We nurture people through change, we don’t use a heavy hand,” says Fiona. Accreditations to CHAS, PICS, Safe Contractor and Constructionline all complement the company’s OHSAS 18001 certification, and highlight not only an ability to implement regulated systems but a willingness to improve over the long term. A dedicated in-house training facility has enhanced Lilleker’s endeavours with non-accredited skills such as manual handling, abrasive wheels, working at heights, harness inspection, environmental awareness, 17th edition wiring regs amendment 3 awareness and safe isolation developed through internal training programmes, topped up with toolbox talks. It’s an exciting time for this growing business and health and safety is playing a crucial part in Lilleker’s development as a specialist mechanical and electrical services provider. With its ambitious plans set to see the business grow its presence even further, the future’s bright for this South Yorkshire ace.

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Allison Enterprises: Consistency Breeds Confidence

Allison Enterprises recognises that consistency breeds confidence. With customers the focal point for this Perthshire-based fencing, landscaping and fabrication solutions provider, Allison has founded its reputation upon delivering the results client’s desire reliably and effectively, time and time again. A significant part of its success is its dedication to quality, an extension of which is the company’s robust health and safety practices. The nature of its work – which includes a broad spectrum of specialist fencing solutions, hard and soft landscaping, site clearance, tree works and ground works across Scotland and northern England – means operatives face a number of safety critical challenges on a daily basis. Indicative of Allison’s work ethic, the company values the health and wellbeing of its workforce as its chief priority. It has therefore continued to develop its policies and procedures in order to enhance its overall capability through health and safety best practice. While the commercial benefits of accreditation to such organisations as CHAS, Constructionline and Achilles are clear, Allison is rightly proud of its achievements says Debbie Priest, who oversees health and safety within the company, because it highlights how effective policies have been implemented across the business. Added to this by its ISO 9001accreditation, the company has proven that only the highest standards will do. “Having these accreditations is vital to winning work,” remarks Priest. “But it’s more than that because these audits highlight that you have the relevant training in place, that operatives are properly qualified, and that your procedures towards the wellbeing and safety of the your workforce are robust and effective.” Importantly, she adds: “It gives clients confidence in you as a business.” Allison has successfully utilised an external health and safety consultant to oversee its policies which are then managed by Priest internally with qualified Contracts Managers and Team Leaders monitoring day-to-day onsite. It’s a method that has worked well for the company which recently passed two Achilles audits (one specifically for tackling risk on the railways, and the other its construction-focused Building Confidence) without any non-conformances. These accreditations are an ideal way for a business to track its own performance on an annual basis, in turn helping it to better itself year-on-year. “One of the areas we’ve looked to improve recently is our safety checks on the various equipment we use, particularly making our inspections specific to each type of equipment,” says Priest. This has been complemented by additional day-to-day risk assessments that re-focus attention on safety to ensure it forms the cornerstone of the workforce’s thinking. It’s not easy, says Priest, as operatives want to go out in the morning and get the job done as quickly and professionally as they can. “What we try to instil is an approach that encourages them to take a step back in the morning; to make sure they are doing their daily briefing. We also brought in a policy called Take 5, which is effectively a daily mini risk assessment. It is about trying to encourage the thought process that says: health and safety is just as important as getting the job completed.” Internal training has increased to help staff while toolbox talks have enhanced safety awareness by making it less about paperwork and ticking boxes and more about its wider benefits to the implementation of an effective project. Such group discussions also evoke a more proactive interpretation of health and wellbeing by allowing staff to raise issues, ask questions, and put forward their own ideas. It’s evident that Allison Enterprises gives its staff the same respect its gives its customers. Internal development has created a work ethic based on pride, which has helped the company grow its stature, its client base and its reputation.

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