Pryme Group, an innovative engineering collective that designs, creates and delivers solutions to diverse global industrial markets, has launched two specialist tooling systems for offshore wind installations, via Caley Ocean Systems. The tools have been launched to the global market, furthering the company’s commitment to innovative engineering solutions for a
The world’s largest offshore wind farm off the coast of East Yorkshire has produced clean renewable energy for the first time. Once completed, Hornsea Project One will be almost double the size of the world’s current largest offshore farm. All of the 174 turbine blades for the wind farm are being
BDC 319 : Aug 2024
Pryme Group, an innovative engineering collective that designs, creates and delivers solutions to diverse global industrial markets, has launched two specialist tooling systems for offshore wind installations, via Caley Ocean Systems. The tools have been launched to the global market, furthering the company’s commitment to innovative engineering solutions for a net zero future. Pile Fixation Tool (PFT) and PileProp are designed to support the installation of monopile and jacketed foundations for offshore wind, by providing a localised, rigid deflection constraint – and in the case of the PileProp system independent of vessel interaction or station – prior to the critical grouting process of securing the foundations. “Pryme Group is dedicated to developing the tools, technology and equipment for the energy transition. Our offshore wind capabilities have been significantly bolstered by these two innovative solutions, successfully operating in the field, and we are eager to work with existing and prospective partners to implement them across the world. We are dedicated to delivering solutions along with our partners to support current and future rapid growth opportunities within the offshore wind market,” said Kerrie Murray, CEO at Pryme Group. PFT is a bespoke monopile foundation installation support solution, designed to address the stabilising issues involved with monopile foundations being placed in pre-drilled boreholes, due to challenging seabed conditions. This proven technology has been used to support DEME with the foundation installation on the St Nazaire offshore wind farm. PileProp has been designed to aid securing the fixing of jacket foundations over pre-installed pile pins. This solution was designed to comply to DNV regulation ST-0126, which advised minimising movement in all planes to 1mm, prior to grouting. PileProp is currently being deployed in support of foundation installation work on St Brieuc offshore wind farm, with Caley’s client, Ailes Marines, being the developer. These systems were developed as part of Caley’s collaboration with engineering design specialists Houlder, which covers a wide range of engineering design and installation tooling for offshore wind farm projects. Both tooling systems minimise early age cycling and reduce weather and wave limitations to installation. This results in minimised downtime due to severe conditions, therefore lengthening the installation window, increasing efficiency and speed of the installation process, limiting risk of early failure of grouting and reducing initial project and through life costs. Pryme Group has broad capabilities supplying engineering products, services and solutions to diverse markets from oil and gas to nuclear to defence and marine to offshore wind and renewables. The group comprises five businesses with a total of 260 staff operating over 12 sites across the UK. Each business operates under its own brand name as part of the Pryme Group. Building, Design and Construction Magazine | The Choice of Industry Professionals
The world’s largest offshore wind farm off the coast of East Yorkshire has produced clean renewable energy for the first time. Once completed, Hornsea Project One will be almost double the size of the world’s current largest offshore farm. All of the 174 turbine blades for the wind farm are being manufactured by Siemens Gamesa at its facility in Hull’s Alexandra Dock. “The UK renewables sector is thriving. Last year we saw the world’s largest wind farm open off the coast of Cumbria, and today it’s joined by an even bigger one starting to produce power for the first time. British innovation is central to our modern Industrial Strategy and our upcoming sector deal will ensure UK offshore wind is a global leader as we transition to a greener, smarter energy future,” said Claire Perry, Energy & Clean Growth Minister. Located 120km off the East Yorkshire coast, Hornsea Project One will consist of 174 Siemens Gamesa turbines. The first turbine blade for the wind farm left Hull on February 5, and was installed just five days later. The wind farm is a joint venture between Ørsted, a global leader in offshore wind, and Global Infrastructure Partners. “Hornsea One is the first of a new generation of offshore power plants that now rival the capacity of traditional fossil fuel power stations. The ability to generate clean electricity offshore at this scale is a globally significant milestone, at a time when urgent action needs to be taken to tackle climate change,” said Matthew Wright, UK managing director at Ørsted. “Ten years ago, the thought of a project of this size was just a dream, but thanks to continued innovation, a determined effort from both the industry and supply chain to drive down costs, and the natural geographical benefits that surround us, the UK has positioned itself as a world-leader in offshore wind. Our company’s vision is a world that runs entirely on green energy, and this flagship project is a significant step on that journey, proving that large-scale renewable energy is not just an idea of the future, it’s here, right now,” Matthew added. So far, 172 out of 174 monopile foundations have been installed at the site, with turbine installation expected to continue until late summer 2019. The electricity generated by the turbines will pass via undersea cables through one of three massive offshore substations, before reaching shore at Horseshoe Point, Lincolnshire. The electricity is then transported via underground cables to the onshore substation in North Killingholme, where it connects to the UK National Grid.
