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Andrew Scott Hand over new Manufacturing and R&D Centre in Newport

Andrew Scott Hand over new Manufacturing and R&D Centre in Newport

Andrew Scott Limited is delighted to have successfully completed and handed-over the brand new £100m Manufacturing and R&D Centre in Newport for their client, Trebor Developments. The 210,000sqft development represents a multi-million-pound investment by international high-tech manufacturing and research & development company, KLA Corporation.  The new building, for up to

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BRUSH opens flagship 132kV transformer test cell facility in UK

BRUSH opens flagship 132kV transformer test cell facility in UK

Loughborough, UK: Energy engineering solutions provider BRUSH Group has opened a multi-million-pound world-class transformer test cell facility at its transformer manufacturing facility in Loughborough, Leicestershire, UK. The facility, housed in a huge former workshop at the firm’s iconic Falcon Works in the Leicestershire town, will put newly built power transformers

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World’s first full-sized, carbon-negative plasterboard announced by UK construction disruptor

World’s first full-sized, carbon-negative plasterboard announced by UK construction disruptor

Adaptavate, a global leader in the development and industrialisation of low-carbon and carbon-negative construction materials, has announced the production of the world’s first carbon-negative technology to produce plasterboards. The leap from producing low-carbon construction materials to now providing an additional carbon-negative product comes through the incorporation of char – produced

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Revolutionising your supply chain: Unleash the power of Marvo

Revolutionising your supply chain: Unleash the power of Marvo

In a world of Industry 4.0 and the IIoT, artificial intelligence will be no stranger to you. The rise of artificial intelligence (AI) in industrial automation has arguably provided some of the most impressive advancements in decades. The industry is seeing a growing trend of technology and traditional processes coming

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Promtek engineers significant production improvements for St Gobain

Promtek engineers significant production improvements for St Gobain

Improving capacity, modernising an older production line design, speedier materials handling, and reduced energy consumption were some of the enhancements Promtek engineered when the process control specialist overhauled an entire plant design and production line. Saint Gobain is a worldwide leader in light and sustainable construction materials. Since 1984, its

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Leading machinery producer TopWerk Group backs carbon-negative Partanna as a game-changer for the concrete industry

Leading machinery producer TopWerk Group backs carbon-negative Partanna as a game-changer for the concrete industry

TopWerk Group, the global leader in concrete manufacturing equipment and technology, has officially endorsed Partanna Global’s ground-breaking carbon-negative binder technology as the number one green alternative to traditional Portland cement. As part of a collaboration agreement between the two companies, announced today at the World of Concrete conference in Las

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BDC 319 : Aug 2024

Commercial : Manufacturing News

Solar lighting manufacturer for construction sites looking to almost triple team size after sales growth

Solar lighting manufacturer for construction sites looking to almost triple team size after sales growth

A Warwickshire manufacturer of solar-powered lighting that does not need to be connected to the grid is hoping to grow its team following advice from a business support programme. Ryton-based Solar Vision Lighting Technologies (SVLT) designs green street lighting and CCTV solutions for main roads, residential developments, industrial sites, and more, which customers can either buy outright or rent as needed. The lighting can be used without a grid connection and is charged by a solar wrap during the day, and the process is much more eco-friendly and simple to use compared to permanent lighting. SVLT is hoping to get equity investment and grow its team from four to eleven in the next 12 to 18 months – following advice on a number of commercial topics from Rod-Roberts Dear at the University of Warwick Science Park’s fully funded business support service Business Ready – saw its order book balloon overnight. Rod worked with Greg to rework the company’s business plan and value proposition to be as attractive as possible to potential investors and then went on to overhaul its website and approach to SEO. Greg Ketteridge, Managing Director of SVLT, said: “Before working with Business Ready, we simply did not realise how many potential customers we were missing out on. I do not have a background in marketing, so working with Rod was a real eye-opener for me and the company. “We weren’t measuring where the money was going and how it was working for us. Rod encouraged us to better track that data, which showed us we ought to be focusing much more on B2B sales, such as housebuilders and local authorities involved in roadworks and open space areas. “Our approach to our website also changed to ensure our SEO ranking enabled us to appear on the first page of Google. “This new strategy has really boosted our sales growth, and it means we can now look at growing our core team of four by hiring some of our contractors full-time – something that was simply impossible before. This will allow us to take on more work and grow even further.” Rod is also hopeful that SVLT’s new business plan and value proposition could take it to greater heights. “SVLT’s original business plan was somewhat loose, which is not what investors are after,” he said. “We worked with Greg to tighten up the plan, and really dig into the data to work out what is worth presenting to possible investors. “In the past the sector has faced some issues of poor product reliability and so we helped them come up with the succinct and slightly challenging tagline ‘off-grid solar products that actually work’. We then helped them to make their website more attractive and streamlined. “It’s great to see the strategy working for SVLT, and I’m confident its new business plan could see even more external investment come its way.” Councillor Martin Watson, portfolio holder for Economy at Warwickshire County Council, said:  “We are delighted that the Business Ready programme has supported Solar Vision Lighting Technologies to improve order numbers, their website and approach to SEO, all with the intention to position itself for equity investment which will enable them to create additional job opportunities and grow their team. “Supporting Warwickshire’s businesses is a key priority, and the Business Ready programme can provide businesses in need of support with free, tailored advice, expertise, business workshops and much more to help them grow and develop.” Cllr Louise Robinson, Rugby Borough Council portfolio holder for growth, investment, digital and communications, said: “The expert advice on offer from Business Ready aims to help businesses in the borough develop robust plans for growth, creating new jobs, securing investment and supporting the borough’s economy. “Solar Vision Lighting Technologies has really benefited from the holistic approach taken by Business Ready, from strengthening the company’s business plan and identifying new markets to maximising the opportunities online. It’s delivered immediate results with an influx of new orders and plans to create more full-time roles, putting in place a business strategy which can support SVLT’s growth in the future.” Business Ready forms part of the Business Growth Warwickshire programme. It is delivered by University of Warwick Science Park on behalf of Warwickshire County Council and Warwickshire’s five District and Borough Councils. The support is part funded by the UK Government through the UK Shared Prosperity Fund (via the District and Borough Councils), and Warwickshire County Council. Find out what other support is available to your business by calling Coventry and Warwickshire Growth Hub on 0300 060 3747 or visit the Coventry and Warwickshire Growth Hub website. Building, Design & Construction Magazine | The Choice of Industry Professionals

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Andrew Scott Hand over new Manufacturing and R&D Centre in Newport

Andrew Scott Hand over new Manufacturing and R&D Centre in Newport

Andrew Scott Limited is delighted to have successfully completed and handed-over the brand new £100m Manufacturing and R&D Centre in Newport for their client, Trebor Developments. The 210,000sqft development represents a multi-million-pound investment by international high-tech manufacturing and research & development company, KLA Corporation.  The new building, for up to 750 staff, has been designed to achieve a BREEAM Excellent rating, reflecting KLA’s commitment to its environmental goals, and will include offices, cleanrooms, storage and support facilities.  Inside of the building façade will be three floors of high-quality working environments, providing staff with modern workspaces, flexible breakout areas and a staff restaurant. With staff wellbeing a priority, the new building includes a gymnasium and a footpath to support employee fitness and health. There is ample secure cycle storage and shower facilities for those who take part in the company’s Cycle Scheme or just cycle to work to keep fit and do their part for the environment.   In addition to the recent practical completion, there were sectional completion dates that Andrew Scott achieved throughout the project: During the project, Andrew Scott Ltd partnered with Avena to launch a PPE waste recycling initiative on site. As a result of this, 174kg of textiles were diverted from landfill, saving 82.72kgCO2e. The site also received 45/45 on its recent Considerate Constructors Scheme visit, demonstrating the positive contribution to the local environment and social and economic well-being of the local community.      Mark Bowen, Managing Director of Andrew Scott, said “We are delighted to handover this prestigious project on time, to our client Trebor Developments and KLA Corporation. The completion of this new Manufacturing and R&D Centre is a testament to the hard work, collaboration and vision of everyone involved in the project. We are extremely proud of what has been achieved and being a part of this remarkable facility.” Building, Design & Construction Magazine | The Choice of Industry Professionals

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AKW Opens Manufacturing Facility and Showroom in heart of the North West

AKW Opens Manufacturing Facility and Showroom in heart of the North West

Nick Parsons, Executive Chairperson of AKW Holdings Group, Clare Hayward MBE DL High Sheriff of Cheshire and Cllr Simon Whittaker, Mayor of Middlewich opened a new AKW manufacturing facility in Middlewich, Cheshire. AKW, one of the UK’s leading providers of accessibility solutions, is pleased to announce the opening of its sizeable new showroom and manufacturing facility in Middlewich, Cheshire. AKW is proud to continue investing in British manufacturing and the 26,000 sq ft facility will produce accessible bathroom and kitchen products from across the company’s portfolio. In addition, the site includes offices and a large bathroom and kitchen showroom and client assessment centre, to enable Occupational Therapists, contractors, and other specifiers in the North West to experience AKW’s product range in situ and receive product training as needed. Following the acquisition of Contour Showers Limited in 2022, it quickly became clear that the existing Contour facility in Winsford would not be able to meet AKW’s manufacturing requirements. A new production site in Total Park, Middlewich, was subsequently taken on under a long-term lease and the layout amended during construction to suit AKW’s needs. Located three miles from junction 18 of the M6, AKW’s new facility is EPC A-rated and features roof mounted solar panels which will generate an estimated 15,000 kWh electricity per year for the site. Alongside AKW staff, all of the Winsford site’s employees have made the move to the facility and a fuel allowance, free transport service and hybrid working have been set up to make the transition easier. Nick Parsons, Executive Chairperson of AKW Holdings Groupcomments: “The opening of this showroom and manufacturing facility makes AKW the largest producer of bathroom and kitchen adaptation solutions in the North West. We are very proud of the reputation that AKW has built up over the years for providing high quality inclusive bathroom and kitchen solutions that stand the test of time. With the opening of the Middlewich facility, now even more installers, specifiers and end users across the region will be able to experience the exceptional AKW and understand why our strapline is ‘Life Made Better’.” To find out more about the new facility visit https://akw-ltd.co.uk/akw-opens-parsons-house/ Building, Design & Construction Magazine | The Choice of Industry Professionals

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BRUSH opens flagship 132kV transformer test cell facility in UK

BRUSH opens flagship 132kV transformer test cell facility in UK

Loughborough, UK: Energy engineering solutions provider BRUSH Group has opened a multi-million-pound world-class transformer test cell facility at its transformer manufacturing facility in Loughborough, Leicestershire, UK. The facility, housed in a huge former workshop at the firm’s iconic Falcon Works in the Leicestershire town, will put newly built power transformers through their paces before being shipped out to BRUSH customers. Key customer representatives joined BRUSH employees for the official opening of the test cell which features a high-voltage acoustic test area with 12-metre-high doors. From this new testing facility, BRUSH has the capability to conduct a comprehensive range of tests on its transformers, ensuring they surpass the high standards of performance the company’s customers have come to expect. With dedicated storage for up to four of BRUSH’s biggest transformer units, the facility allows the company to significantly increase its production capacity to meet the UK’s fast-growing demand for power transformers as the country gears up for decarbonisation. The test cell also enables BRUSH to offer the most comprehensive suite of routine and type tests for transformers up to 170kV, both new builds and retrofit units. Energy efficient by design, with a whole raft of health and safety features, the purpose-built, high-capacity space is both IEC (BSEN) and ENA compliant. Nicolas Pitrat, CEO of BRUSH Group said: “We’re seeing rapidly increasing demand for power transformers from all segments of our customer base in the UK, from power networks operators and renewable energy producers to public infrastructure providers and commercial developers. “Opening of our new world-class test cell here in Loughborough allows us to keep pace with that demand and play our part in the domestic supply chain, enabling energy producers and consumers to connect to the grid and accelerate towards net zero. “I’m really proud of what the team at BRUSH has achieved with this latest investment, and especially pleased with our team of new engineering apprentices who have come on board to support our growth including operating the new test cell.” The range of tests offered includes winding resistance, CT tests, core and frame insulation, capacitance and insulation power factor, short-circuit impedance, load loss / no-load loss, applied voltage, NVD bushing capacitance, impulse test, temperature rise test, hot spot measurement, SFRA, RSO, tank vibrations and sound levels. Building, Design & Construction Magazine | The Choice of Industry Professionals

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Henkel launches two novel additional solutions in its IIoT Loctite Pulse portfolio

Henkel launches two novel additional solutions in its IIoT Loctite Pulse portfolio

Henkel has further expanded the portfolio of its industrial internet of things (IIoT) solution Loctite Pulse by launching two novel innovative offerings: Smart Rotating Equipment Monitoring and Smart Pipes and Tanks Leak Detection. These cutting-edge solutions mark another milestone in the company’s commitment to expanding its broad Maintenance Repair and Overhaul (MRO) portfolio and delivering advanced technology to industrial operations worldwide.  Driven by a mission to redefine industrial reliability, Loctite Pulse leverages over 70 years of industrial brand expertise to offer a comprehensive suite of IIoT solutions. From state-of-the-art monitoring sensor technology to trusted solutions for both static and rotating equipment, the brand empowers industries to stay ahead of plant failures, helping to reduce downtime and enhancing safety and sustainability. The Loctite Pulse app enables the monitoring of critical assets with just a few clicks and thus significantly facilitates the maintenance of a broad variety of assets without the need for any additional IT implementation. It provides alerts and information about the equipment status to effectively support users in prioritizing tasks and scheduling shutdowns.  Key features of the new solutions include: “We are excited to unveil these groundbreaking solutions as part of our expanded portfolio,” said Dr. Kourosh Bahrami, Corporate Senior Vice President General Manufacturing and Maintenance, Henkel Adhesive Technologies. “With our offer in smart maintenance and advanced IIoT technology, we are empowering industrial customers to enhance reliability, efficiency, and sustainability.” The new solutions amplify the connection between Loctite’s IIoT portfolio and Henkel´s MRO core product range. Smart Rotating Equipment Monitoring allows customers to monitor critical assets like pumps, motors, and gearboxes, detect issues early, and apply proven solutions from Loctite’s extensive MRO product range to solve the issues. Similarly, Smart Pipes and Tanks Leak Detection links seamlessly to Loctite’s established composite repair, sealing, and coating solutions. This integrated approach ensures that problems are diagnosed while corresponding repair products are being offered from a single source. Loctite Pulse goes beyond predicting and identifying failures – in case of interest the company helps customers to find smart fixes by offering high-performing, long-lasting repair products. Henkel introduced Loctite Pulse in 2021 and quickly expanded the offering with the Loctite Pulse Smart Steam Trap solution in 2023. The solutions are being implemented at corporates as well as small and medium-sized enterprises from the oil and gas, chemical, and food and beverage industries, as well as in Henkel’s production facilities. At Henkel’s production site in Düsseldorf, for example, the Loctite Pulse Smart Steam Trap solution provides instant information via the smartphone app, allowing prompt identification of blockages or blow throughs. “With Loctite Pulse Smart Steam Traps, we can react immediately and do not have losses of several months, which cost us money,” explained Annegret Schindlmeyr, Sustainability Manager at Henkel. In addition to the portfolio expansion, Loctite Pulse has received multiple prestigious market accolades for its innovations, including Engineering Product of the Year 2023 by the DEA, the Digital Innovation Award 2023 by BEMAS, the New Technology Award 2024 by OTC, the „Best Smart Industry 4.0 Solutions Award“ of IOT Solutions World Congress, and the Real Innovation Technology Award (RITA) 2024 in the Product Innovation category. To learn more about Loctite Pulse and its expanded portfolio, visit the respective websites for North America and Europe. Building, Design & Construction Magazine | The Choice of Industry Professionals

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World’s first full-sized, carbon-negative plasterboard announced by UK construction disruptor

World’s first full-sized, carbon-negative plasterboard announced by UK construction disruptor

Adaptavate, a global leader in the development and industrialisation of low-carbon and carbon-negative construction materials, has announced the production of the world’s first carbon-negative technology to produce plasterboards. The leap from producing low-carbon construction materials to now providing an additional carbon-negative product comes through the incorporation of char – produced by the pyrolysis of ligno-cellulosic materials. This locks the CO2 sequestered by plants into a stable state, and subsequently into the board, preventing it from being released through decay. Incorporating char makes the current technology to produce Breathaboard genuine permanent carbon-storage, as an alternative to plasterboard which absorbs and stores more carbon than it produces. Importantly, this has been quantified by Adaptavate’s independent, industry verified carbon calculation tool to the latest EN 15804+A2 standard.  Adaptavate’s innovative technology allows for CO2 savings through both its product formulation and manufacturing methods. The company repurposes ligno-cellulosic wastes, combining them with minerals and a small amount of water to create a flat board material. Unlike conventional board production, this process requires no natural gas and can absorb low concentration CO2 in the curing process, which can be sourced from industrial emissions during the curing stage. Tom Robinson, founder and CEO at Adaptavate, says: “Our new carbon-negative and carbon-storing technology marks a significant milestone and step forward not only for Adaptavate, a business I founded a decade ago, but also for the global construction industry as a whole. Plasterboard is one of the most heavily used construction material after cement and steel, in an industry that produces around 40% of the world’s carbon emissions. As a former builder, the potential impact of putting carbon storing building materials in the hands of every builder, architect and developer around the world as a drop-in solution is massive in our global endeavour to decarbonise construction. This announcement demonstrates with a real-world example of how we can do this and have a successful business on a global scale.” The development of this new climate-positive technology and the pilot line for the board’s production has been made possible by UK Government grants (Innovate UK), and investment from a group of climate-focused businesses dedicated to accelerating carbon removal within the construction industry, including Counteract, Perivoli Innovations, Low Carbon Innovation Fund 2 (LCIF2), and SEMIN Group. Jeff Ive, CTO at Adaptavate, says: “The production of full-sized permanently carbon-storing plasterboard is a major step forward for Adaptavate and the scale up of our regenerative material solutions. We have brought together a systemic solution for carbon dioxide removal that is required on a global scale, and matched it with a product that is used on a similar scale. With our licencing business model, we aim to deliver these systemic innovations at a rate that the planet needs them. The innovations’ development is thanks to the expert international team we have at our Bristol headquarters. With their knowledge, skills and dedication we have produced a game changing carbon-storing product with a comparable performance to the incumbent. The past few years of innovation in this space have been exciting for us, and we can see that this core technology has some important attributes that could be well used in a diverse product portfolio.” Building, Design & Construction Magazine | The Choice of Industry Professionals

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Kerakoll Group accelerates its growth journey in the United Kingdom and Northern Europe

Kerakoll Group accelerates its growth journey in the United Kingdom and Northern Europe

The company has acquired 40,000 square meters of land in Lancashire to establish a new production plant, the second in the region. Carl Gardner has been appointed General Manager UK and Regional Director UK, Nordics and the Netherlands Kerakoll Group, an international leader in sustainable building with B Corp status, ramps up its growth plans in the United Kingdom and Northern Europe with the acquisition of 40,000 square meters of land in Lancashire for its new production plant – the second in the UK. Additionally, the company announces the appointment of Carl Gardner as General Manager UK and Director UK, Nordics, and the Netherlands, signalling its strategic focus on international expansion. With construction set to commence by late 2024 and completion expected by spring 2026, the facility in Preston, Lancashire, will add to the one already existing in Leyland, Lancashire, and will serve as a hub for manufacturing and distributing the Group’s products across the UK and Northern Europe. It will be Kerakoll Group’s twentieth production site globally. The investment will lead to an expansion by 30% of the Group’s workforce in the UK as well as a striking 100% increase in production capacity in the country by 2028. In 2023, Kerakoll Group achieved a turnover of £40 million in the UK, supported by a dedicated team of over 130 employees and a strong and loyal customer base. The new plant will leverage green technologies and sustainable practices, such as photovoltaic panels, which are expected to produce 245 kWh per day, and advanced rainwater recycling systems. In line with its B Corp status, Kerakoll Group is committed to achieving Very Good, or above, in the BREEAM rating, an internationally recognised assessment of environmental performance. Carl Gardner will lead the expansion of Kerakoll Group in the UK at a significant moment, with the Group in the process of integrating the brands Kerakoll and Tilemaster Adhesives, a company specialising in ceramic and flooring installation systems it acquired in 2017. Additionally, his appointment is a step toward the implementation of the new International Business Unit of the Group, which also sees Filippo Iacconi, hitherto UK General Manager, assume the role of International Marketing Manager. Carl Gardner brings a wealth of experience from leadership roles in renowned companies, including Saint-Gobain Artex, Travel Perkins and Jeld-Wen, positioning Kerakoll Group for continued success in its growth trajectory. Marco Zini, CEO of Kerakoll Group, commented: “I couldn’t be prouder of Kerakoll Group’s latest accomplishments. Both the launch of our second production site project in Lancashire and the appointment of a seasoned professional like Carl Gardner reflect Kerakoll Group’s unwavering dedication to accelerating expansion in strategically vital regions. I’m sure Carl will make a big impact in his new role, helping us sustain the momentum in our trajectory of international growth”. “I’m thrilled to be joining Kerakoll Group at a time of such great transformation and drive for growth. Leading a talented team in developing key markets for the Group, such as the UK and the Nordics, is an exciting challenge and one that I am thankful to have been entrusted with”, Carl Gardner said. Building, Design & Construction Magazine | The Choice of Industry Professionals

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Revolutionising your supply chain: Unleash the power of Marvo

Revolutionising your supply chain: Unleash the power of Marvo

In a world of Industry 4.0 and the IIoT, artificial intelligence will be no stranger to you. The rise of artificial intelligence (AI) in industrial automation has arguably provided some of the most impressive advancements in decades. The industry is seeing a growing trend of technology and traditional processes coming together. This is to provide nuanced solutions in the field of procurement and supply chain management. One example of this is Marvo—the AI-powered platform which is designed to overhaul conventional procurement systems by providing a smart, efficient, and innovative digital solution. Bridging tradition with innovation: AI and supply chain management The supply chain is often regarded as the backbone of manufacturing and industrial processes. It has traditionally been entwined with manual processes, intensive labour, and time-consuming tasks. Artificial intelligence steps in to utilise cognitive learning and data-driven insights. Thus, crafting solutions that not only streamline processes but also enhance accuracy and speed. Marvo is using this technology to reduce lead times, minimise errors, and facilitate a seamless flow of components directly to you and your facility. In an industry where time is money and precision is paramount, the integration of AI is becoming essential. For industrial automation professionals like you, leveraging AI ensures greater visibility and control over your supply chain. Hence, ensuring that critical components are sourced and delivered exactly when you need them. Introducing Marvo: The smart new way to buy automation parts Marvo comes into play as a quintessential ally by offering an exclusive global parts library at your fingertips. As a result, making the sourcing of critical components smoother and faster than ever before. Marvo was created to provide game-changing convenience to the industrial automation industry. Three key pillars position Marvo as a reliable partner committed to your success.  Marvo Approved: The seal of authenticity and reliability Sourcing automation components, especially when dealing with reconditioned or obsolete parts, can be a minefield. The “Marvo Approved” label is a new quality assurance commitment by Marvo. It ensures your peace of mind by thoroughly checking every part before dispatch. Redefining convenience: Fast and efficient global delivery Marvo ensures your components are delivered to you quickly and reliably. This is thanks to an advanced tracking and streamlined delivery process. Marvo provides an end-to-end logistics solution, taking care of the entire delivery process, from express couriers to import fees. This approach ensures that, with the click of a button, your purchase is shipped directly to your door with no hidden costs or additional paperwork. Allow Marvo to do the legwork and make your journey from downtime to delivery effortless. Unwavering support: Marvo’s commitment and warranty Marvo provides a robust full warranty with every purchase. This ensures that in the unlikely event that something doesn’t go to plan, the necessary steps to fix it are taken immediately. Marvo is dedicated to helping you every step of the way of the purchasing process. This is achieved by a combination of AI and real-time human support. The Marvo advantage in industrial automation Modern automation professionals need an innovative approach to supply chain efficiency, process optimisation, and overall procurement. This move towards smarter procurement processes is designed to meet the evolving demands of a fast-paced industry. AI is no longer just a buzzword, it’s a no-brainer. Marvo provides the solution to those demands by ensuring a smooth, effortless, and highly efficient way to source automation components. Marvo does so in a way that’s easier and more convenient than traditional procurement methods. So, make worrying about logistics, price and delivery Marvo’s job—not yours. Get to know Marvo a little better and discover how it can bring game-changing convenience to professionals like you. Find out more at www.marvo.com.

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Promtek engineers significant production improvements for St Gobain

Promtek engineers significant production improvements for St Gobain

Improving capacity, modernising an older production line design, speedier materials handling, and reduced energy consumption were some of the enhancements Promtek engineered when the process control specialist overhauled an entire plant design and production line. Saint Gobain is a worldwide leader in light and sustainable construction materials. Since 1984, its Reynosa factory in Mexico has been involved in the manufacture and sale of solid and nonwoven fibre abrasives (such as abrasive pads and wheels). Promtek developed a complete turnkey solution for the factory which had the purpose of filling boxes with a predetermined number of ingredients/materials. The redesigned Reynosa trolley dispensing system consists of 250 individual ingredient locations arranged in two rows over approximately 50m of track. With a laser guided trolley that has two weigh scales per unit, the whole system can handle five boxes simultaneously. The overall system specification consists of: In what was a highly intensive, six figure value project, Promtek applied its twenty years of specialist R&D experience, bringing proven ideas and designs to bar on this unique project. Promtek revisited the original innovative solution, re-engineered it, and implemented significant improvements. As the new system was going to be twice the size in load capacity and volume, the technology needed to be brought up to date to meet the customer’s considerable performance requirements. Charles Williams, Promtek’s Managing Director, explained: “The opportunity to innovate and improve is always an excellent motivator but so is delivering the best solution for St Gobain. Previously, a total system had been designed for a smaller factory in Stafford. Despite this factory being one of the smallest in the group, it was the best performing, meaning Promtek sought collaboration with the engineers, designers, and everyone else involved. Engineering should be universal with core concepts and solutions able to be shared across borders.” To complement and support the new production solution Promtek installed the Kestrel Control System, an advanced system that featured a bespoke software design supplied by a subcontractor, Aptech Powder Handling Systems. Working collaboratively, the two companies created the mechanical design of a first generation total process system to then create a brand-new second generation system which resulted in leaner maintenance, reduced downtime, and improved workforce utilisation, amongst a multitude of other modernisation benefits. Promtek built a full working 1:10 scale prototype in the UK. 1:10 scale was an appropriate model size as it enabled the full system to be demonstrated with correct relative speed, size, and operation of the laser guidance systems. Laser positioning, which is accurate to the millimetre, helped the system to be flexible and fast. Trolleys and tanks could have their positions changed as necessary, meaning loading and unloading positions could be adjusted and manipulated as required. St Gobain’s Jaime Guzman commented: “This was a complex but incredibly exciting project across international borders. Promtek engineers designed an excellent system which far exceeded all the factory’s current needs. They are known for exceptional engineering, and we were delighted with the results. “As a construction materials manufacturer we make a wide range of different, complex products that can be strangely shaped, or obtuse, or abrasive. Our system must be millimetre accurate and precise, and with the expert engineering support available at Promtek the system has been completely reliable since completion.” Building, Design & Construction Magazine | The Choice of Industry Professionals

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Leading machinery producer TopWerk Group backs carbon-negative Partanna as a game-changer for the concrete industry

Leading machinery producer TopWerk Group backs carbon-negative Partanna as a game-changer for the concrete industry

TopWerk Group, the global leader in concrete manufacturing equipment and technology, has officially endorsed Partanna Global’s ground-breaking carbon-negative binder technology as the number one green alternative to traditional Portland cement. As part of a collaboration agreement between the two companies, announced today at the World of Concrete conference in Las Vegas, TopWerk is formally endorsing Partanna as the most advanced green concrete solution in the market. TopWerk recognizes Partanna’s carbon negative binder as a direct, plug-and-play replacement solution to Portland cement, that is fully compatible with their machines. Partanna has also confirmed its plans to use TopWerk machinery for its first four factories globally. The exclusive agreement spans an initial term of three years with a global scope. As part of the partnership agreement, TopWerk will formally endorse Partanna to its existing global customer base, with a view to moving them from Portland cement to Partanna’s carbon negative binder. TopWerk’s endorsement follows a recent announcement by one of the world’s leading real estate developers, ROSHN, that it intends to invest into a new facility in Saudi Arabia, utilizing Partanna’s technology. In concrete production, Portland cement serves as an adhesive binder that holds together aggregates, allowing for the formation of durable structures. It is the world’s most used commodity after water and its production is responsible for 9% of the world’s emissions. Partanna’s patented process for concrete production negates the need for Portland cement. Instead, the company uses an alternative binder – made from natural recycled ingredients – which cures at room temperature. The binder components in Partanna consume CO₂ as they cure, removing carbon from the atmosphere in the process. This process ensures that concrete materials made with Partanna are carbon negative. Partanna materials are just as affordable, versatile and durable as concrete products made with Portland cement. Manufacturers do not need to purchase any special equipment or aggregates in order to produce Partanna concrete. Robert Gruss, CEO of TopWerk Group, said: “The construction industry has used cement as a major material since the Roman age, and in particular since the start of industrialisation. Today, the classical cement industry alone is one of the strongest CO₂ pollutants globally. “We believe our exclusive partner Partanna has come up with a truly impressive solution that can contribute to putting this practice to an end. “The company’s carbon negative binder is one of the most exciting innovations we have witnessed in our industry for decades. It is the most advanced alternative binder solution in the market and the only credibly carbon negative solution that has the potential to scale globally. “Over the last two years, we have rigorously tested their formula and have validated its application as a direct replacement solution for Portland cement. In many ways, their binder actually performs better than the legacy solution. “We believe that Partanna is not just an alternative to Portland cement, but can be a major part of the future of the concrete industry. Our endorsement reflects our absolute confidence in their technology and its potential to transform the market. This why we have joined hands in an exclusive cooperation.” TopWerk Group is the umbrella company of the world’s leading group of companies in the field of machines and plants for the industrial production of concrete products. Its brands include Hess Group, Hess AAC Systems, SR Schindler, Masa Group and Prinzing Pfeiffer. Rick Fox, CEO and co-founder of Partanna Global, added: “TopWerk’s endorsement of Partanna represents a major vote of confidence in our technology from one of the most respected names in global construction. “We’re humbled and proud that one of the world’s leading concrete machinery producers has given us their backing. We hope this signals to the industry that Portland cement is no longer the only solution in town, and that the days of burning rocks are fast coming to an end.” Partanna’s building material has been independently verified by Intertek, a leading international product testing and certification firm. This verification confirms that Partanna’s unique product meets and sometimes exceeds key ASTM standards, ensuring structural integrity and safety. Building, Design & Construction Magazine | The Choice of Industry Professionals

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