Start-ups tackling some of the world’s biggest sustainability challenges have the chance to supercharge their business and pilot their technology with Amazon, as part of the third edition of the Amazon Sustainability Accelerator. The 15 starts-ups from across Europe will benefit from a four-week programme featuring expert-led workshops, specialised mentorship,
PROCODE BOSS PLEDGES TO FINISH BRITAIN’S SMART ROLLOUT The UK’s first Smart Innovation Superhub has opened in the heart of the UK’s Silicon Beach, ready to fast-track the smart rollout through to completion with long-awaited and life-changing innovation. Procode is Great Britain’s first Smart Innovation Superhub which brings together a
Developed specifically for the UK market, Reynaers Aluminium has launched its long-awaited new generation, high usage anti-finger trap thermal commercial door and framing system. Featuring a unique slim bulb-style with a radius of only 40mm, a profile sightline of 81mm, and achieving a U-value as low as 1.1W/m2K, Vision 7
New venture to partner with governments, academia and businesses to tackle global challenges… BEP Surface Technologies, a leading metal surface specialist, has launched an innovation arm, BEP Solutions, to accelerate international R&D partnerships to solve global challenges. Leveraging 54 years of engineering know-how and using leading-edge digital techniques, BEP Solutions
The company has acquired 40,000 square meters of land in Lancashire to establish a new production plant, the second in the region. Carl Gardner has been appointed General Manager UK and Regional Director UK, Nordics and the Netherlands Kerakoll Group, an international leader in sustainable building with B Corp status,
Henley Stone Specialists, BCM GRC and Smart Crosby International (SCI) have joined forces to launch a single source solution for the full design, manufacture, supply, and installation of GRC wall cladding systems. Construction firm Henley Stone Specialists, the UK’s leading installer of high-grade Glassfibre Reinforced Concrete, BCM GRC Ltd, leading
INTEGRA Biosciences has completed construction of its new campus and pipette tip manufacturing plant at its headquarters in Zizers, Switzerland. The manufacturing facility will help the company to drastically reduce its transport emissions in line with its long-term sustainability goals. The transport of raw materials and products accounted for 44
By reinforcing concrete with textiles instead of steel, it is possible to use less material and create slender, lightweight structures with a significantly lower environmental impact. The technology to utilise carbon fibre textiles already exists, but it has been challenging, among other things, to produce a basis for reliable calculations
One of the UK’s leading geospatial technology firms, MGISS, is enhancing its provision for major utilities companies, developing an integrated solution to support asset owners, operators and contractors to manage risks and minimise disruptions to gas and water supply. MGISS’s geospatial software platform enables its customers, which include Northumbrian Water
Commissioning machine rebuilds is already an integral part of Heidelberg Materials UK’s fleet management plan. This month the company welcomed a rebuilt Cat® 988K XE with electric drive back to its Whatley asphalt plant following a Cat Certified Powertrain Rebuild, giving it a new lease of life and many more
Start-ups tackling some of the world’s biggest sustainability challenges have the chance to supercharge their business and pilot their technology with Amazon, as part of the third edition of the Amazon Sustainability Accelerator. The 15 starts-ups from across Europe will benefit from a four-week programme featuring expert-led workshops, specialised mentorship, a tailored curriculum and access to a network of entrepreneurs in the sustainability sector. This year, for the first time, they also have the opportunity to pitch their technology for a trial in Amazon’s European operations, opening doors to future partnerships and Europe-wide implementation, earning them up to €2m each. The 15 selected start-ups span a diverse range of geographies and demographics, headquartered across 10 countries and together employing more than 600 people. From tackling issues arising from fast fashion, to reusable packaging and AI, the start-ups are focused on scaling their business in one of three categories: circular economy, energy in buildings, and packaging. Since launching in 2022, the Accelerator has supported more than 25 start-ups across the UK and Europe, provided over US $1 million in grants and credits, and helped participating businesses increase total sales on average by 700% and raise over €18.7 million to date. This year, Dublin based HT Materials Science joins the Accelerator. Founded in 2018, the start-up has developed a simple retrofit solution that improves heating and cooling systems. The technology can be added to any existing commercial and industrial heating and cooling system, reducing energy consumption and enabling cost savings. “Building operations pose one of the most vexing challenges in the fight against climate change. Between 1990 and 2020, energy used for cooling tripled and will continue to increase as global economies expand and temperatures rise,” said Thomas Grizzetti, CEO of HT Materials Science, “Our Maxwell heat transfer fluids offer an immediate, cost-effective way to reduce the energy consumption of environmental and industrial cooling and heating systems by up to 15% while significantly reducing CO2 emissions. We believe Amazon’s Sustainability Accelerator Program will help us expand our reach to more clients and facilities around the world that can benefit from Maxwell.” In the UK, three start-ups join the Amazon Sustainability Accelerator: ACS Clothing, Cheesecake Energy and Breathe Batteries. Glasgow-based ACS Clothing works with renowned brands and retailers like The North Face and Timberlandto extend the life of garments via its cleaning and repair service. Cheesecake Energy, a University of Nottingham spinout, has developed a technology system that stores surplus energy generated by a solar power plant during the day, to provide access to renewable energy for the site during non-solar producing hours. Based in London, Breathe Batteries, has built a software that can be used in any lithium-ion battery to enhance its performance and improve the charging time and lifecycle. The Amazon Sustainability Accelerator is a four-week programme designed to help start-ups navigate the challenges of scaling a sustainability business. Participants will meet and work with experts in Amazon’s Sustainability, Climate Pledge Fund and Climate Pledge Friendly teams, attend workshops, receive mentorship and €10,000 worth of AWS Activate Credits. For the first time this year, start-ups will have the opportunity to pitch to key decision makers for the chance to integrate their cutting-edge innovation directly into parts of Amazon’s business. During the four weeks, they will benefit from tailored support to help align them to Amazon’s needs and goals, following which they will pitch their pilots. Three start-ups will be selected to partake in an eight to ten week programme to scope their pilot with the intention to launch, earning them a potential contribution from Amazon of between €50,000 to €2 million, depending on duration and scope. “I’m so excited to welcome 15 ambitious start-ups to join the Amazon Sustainability Accelerator this year, including our first ever Climate Tech Pilot,” said Zak Watts, Amazon’s International Director of Sustainability. “The scope of businesses involved means we can support even more entrepreneurs to reach their potential. Not to mention the one-of-a-kind opportunity to test their technology directly with parts of Amazon’s business. It is our mission for the Amazon Sustainability Accelerator to be the best programme of its kind in the world for entrepreneurs to pioneer and scale cutting-edge sustainable solutions.” This year’s expanded Amazon Sustainability Accelerator is a partnership with EIT Climate-KIC, Europe’s leading climate innovation agency, and innovation strategy consultants Founders Intelligence, part of Accenture. The Amazon Sustainability Accelerator start-ups were chosen from hundreds of applications, with each of the selected start-ups bringing an innovative solution, strong sustainability credentials, and high growth potential to the table. The later-stage start-ups have moved beyond prototype testing and are working towards generating initial revenue and growing operations, having been selected from three key areas: circular economy, energy in buildings and packaging. Ezra Konvitz, Director & Head of Accelerators, Founders Intelligence: “We love finding the ways major companies can work with leading start-ups creating the future. The incredible start-ups and technologies that are part of the Pilot Challenge cohort give cause for hope – if we can help them find the best ways to work with Amazon’s scale we’ll achieve a game-changing impact.” Building, Design & Construction Magazine | The Choice of Industry Professionals
PROCODE BOSS PLEDGES TO FINISH BRITAIN’S SMART ROLLOUT The UK’s first Smart Innovation Superhub has opened in the heart of the UK’s Silicon Beach, ready to fast-track the smart rollout through to completion with long-awaited and life-changing innovation. Procode is Great Britain’s first Smart Innovation Superhub which brings together a team of 300+ developers – many with two decades of experience in this space – to deliver smart enhancements and solutions designed to improve the standard of living for UK citizens and cut public spending. The Smart Superhub’s innovations are expected to benefit at least a third of smart-enabled households by the end of next year. Ian Burgess, Managing Director of Procode, is the leading innovator in the smart space, being the driving force behind the UK’s first ever specialist Smart Pay As You Go (PAYG) supplier, Utilita. More recently, Ian and his team have created the UK’s first smart data communications adapter to rectify the inefficiencies and connectivity black spots consumers have been forced to endure by the national smart network operator. He comments on the launch: “The government’s 2013 smart rollout began with the intention of smart-enabling every home and business in the UK. It failed because it was back to front – a bit like giving every household a car, but a decade before roads had been invented. The features and benefits associated with becoming smart-enabled just weren’t there, and as a result only half of the UK’s households accepted one and a large cohort refused to accept one. “For more than two decades our agile team has been pushing smart experimentation barriers to identify solutions and technologies that can provide a better standard of living for each individual household, and more holistically, for us all as a nation moving towards net zero. Our innovations have provided evidence that smart connectivity is the solution to many of the UK’s biggest challenges.” Examples of Procode’s Pioneering Innovations Bill Bullen is founder and CEO of the Luxion Group, parent brand of Procode, Utilita Energy, and Canary Care Smart Independent Living. He comments: “Innovating socially responsible and financially beneficial features to make smart meters a must-have is a far more economical way to complete the rollout. We have created a 300-strong team to deliver innovations that will give the smart rollout the shot in the arm that it so desperately needs. “As the CEO and founder of the ninth largest domestic energy supplier, we have successfully smart-enabled 95% of our households and we have done so by innovating the smart PAYG offering so that it’s too good to miss out on. The launch of Procode is an extension of that – adding indisputable value to the lives of those who choose to have a smart meter.” The UK’s slow-moving smart rollout journey Smart Energy Great Britain is a not-for-profit company which is fully funded by the UK’s domestic energy suppliers as per the Conditions of Electricity & Gas Supply, Electricity Distribution and Gas Transporter Licences.[1] After missing its original 2019 target to complete the rollout, the government adjusted its deadlines a further three times and reduced its target installation levels for smart meters from “all homes and small businesses” in 2019, to its current target of 74.5% of homes and nearly 69% of small businesses to have smart meters by the end of 2025. At the end of March 2023, more than a decade after the rollout started, only 57% of all electricity and gas meters were smart.[2] The UK’s own ‘Silicon Beach’ Procode’s Smart Innovation Superhub is based in Eastleigh, Southampton – the heart of the UK’s thriving Silicon Beach – ranked by CBRE as the European tech sector’s fifth largest supercluster.[3] Procode joins major technology innovators such as Starling Bank, Amazon, IBM’s R&D Hub and startups such as Aquark and Audioscenic. Building, Design & Construction Magazine | The Choice of Industry Professionals
Developed specifically for the UK market, Reynaers Aluminium has launched its long-awaited new generation, high usage anti-finger trap thermal commercial door and framing system. Featuring a unique slim bulb-style with a radius of only 40mm, a profile sightline of 81mm, and achieving a U-value as low as 1.1W/m2K, Vision 7 has a unique post-installation adjustable bottom pivot that allows installers to make final adjustments after the door has been installed. Suitable for a range of ground-floor applications such as schools, hospitals, retail outlets, leisure facilities, offices and entrances to large commercial buildings, this thermally broken door is an ideal solution to meet the requirements of sustainability-driven projects and also provides a range of additional advantages applicable throughout the supply chain. Ian Osborne, UK Product Development Manager, said: “We have listened to a range of stakeholders across the industry and considered all the feedback in developing the Vision 7 Thermal Commercial Door to offer a premium combination of optimal performance and ease of production, as well as providing the slimline aesthetics that architects and developers want to see. It can be manufactured up to 3m height and 120Kg weight; leaf width 1.25m. “To maximise value and minimise waste, profiles are supplied in a range of optimised bar lengths including 5.1m, optimal for doors up to 2.5m height. Many profiles are available in half and quarter lengths, and for large doors up to 3m mullions and door styles are available at optimal 6.1m or 6.5m lengths. Transom connections are cut straight to minimise milling and the number of components required. “In addition, the system can be supplied with a range of universal fixation pieces that provide a simple slide and turn solution and ensure that the stock requirements of the system are minimised. There are also many hardware solutions for this system, but we have sourced and tested two key industry suppliers that provide the quality and value suited to the Vision 7 solution. “We have also developed a new style bulb with a radius of only 40mm to enable the production of slim profile doors with a visual width of only 81mm, which in combination with a wide range of finite component details, enables the production of extremely durable doors that can achieve a U-value of 1.4W/m2K with double glazing units and a lower value of 1.1W/m2K with triple glazing. The system can support glass thickness up to 50mm. Standard and HI variants are available. We also supply a 100mm outer frame so that the system can connect seamlessly to MasterLine 8 windows and doors. “Well received by installers, the system has also been built with a unique post-installation pivot adjustment feature to help to save valuable time on site. This feature means that the door only needs to be fitted once, and then bottom pivot adjustments can made without having to remove the door multiple times to make adjustments. “Classic of Reynaers Aluminium, we have concentrated on the details of the product that make it an industry-leading door that is built to last the test of high usage over a long period of time. It achieves a good AWW rating and security and safety of PAS 24:2022 and PANIC: EN 1125+179. The door is subject to continued durability tests and has achieved over 400,000 open and close double swing cycles to date. “Current hardware options include standard hook lock (Part Q compliant, PAS 24: 2022), electric strike, magnetic lock, security lock and lever handle. Coming soon will be face applied panic hardware, concealed panic hardware, access control via solenoid bolt and panic hardware.” Technical Director John McComb added: “Like all of the products in the Reynaers portfolio, the launch is not the end of its development. Our recent launch event included a workshop with some of our customers who currently purchase thermal commercial doors to give them the opportunity to see and test the product, handle the components and provide feedback, which we will use in further developing the product. “We’d like to thank those customers who worked closely with us in developing this UK product and who attended our recent launch event. Vision 7 has seen 18 months of development and testing in conjunction with Reynaers Aluminium UK and our Reynaers product development team in Belgium. “With a comprehensive suite of products offering high performance for the commercial sector we look forward to expanding our offering within the UK market and supporting projects in achieving the best results from a design and performance perspective.” For further information, contact the Reynaers Aluminium team on 0121 421 1999 or visit https://www.reynaers.co.uk/products/aluminium-doors/vision-7. Building, Design & Construction Magazine | The Choice of Industry Professionals
New venture to partner with governments, academia and businesses to tackle global challenges… BEP Surface Technologies, a leading metal surface specialist, has launched an innovation arm, BEP Solutions, to accelerate international R&D partnerships to solve global challenges. Leveraging 54 years of engineering know-how and using leading-edge digital techniques, BEP Solutions will build on its strong track record of collaborating with governments, academia and businesses to address challenges within existing and emerging industries. From its innovation lab, located at BEP’s headquarters in Radcliffe, Greater Manchester, the venture will target new partnerships to develop solutions for long-standing barriers in manufacturing and engineering. The consultancy is poised to make significant contributions in areas such as optimising chill roll processes for leading packaging manufacturers and designing copper-coated canisters to secure long-term nuclear waste storage, prioritising safety and sustainability. BEP works in the plastics, defence, energy, power generation and nuclear sectors and offers unique capabilities to solve contemporary challenges in cutting-edge new industries such as hydrogen and EV battery production. Andrew McClusky, Managing Director of BEP Surface Technologies, said: “For more than half a century BEP has cultivated a research and development mindset to find innovative solutions to metal surface engineering challenges. This has established us as the go-to partner for an impressive list of businesses, universities, and government agencies around the globe. “The launch of BEP Solutions formalises our commitment to further leverage our unique expertise, to strengthen existing partnerships, and to create new ones. A dedicated arm for R&D and innovation offers a conduit to drive transformative advancements to address global challenges.” BEP’s previous collaborations include the Graphene Engineering Innovation Centre (GEIC) to develop a novel graphene-impregnated copper coating, a leading global food packaging manufacturer, to achieve chill roll process optimisation; a major defence supplier, undertaking multi-faceted research programmes into surface coatings; and a global nuclear waste management organisation, driving research into the development of copper-coated containers. Other R&D partnerships have included the University of Sheffield Nuclear Advanced Manufacturing Research Centre (AMRC), part of the High-Value Manufacturing Catapult, Innovate UK, the UK’s national innovation agency, and the National Physical Laboratory (NPL), the UK’s National Metrology Institute. McClusky added: “We value collaborative partnerships, whether working hand-in-hand with government entities to deliver funded research initiatives, collaborating with prestigious academic institutions in the UK, bringing advanced material innovation to meet the rigorous demands of the defence industry, or providing tailored solutions to private enterprises. “Whether advancing surface technologies, optimising industrial processes, or pioneering new solutions, BEP Solutions is ready to collaborate and make a meaningful impact.” For more information visit https://solutions.bep-st.com Building, Design & Construction Magazine | The Choice of Industry Professionals
The company has acquired 40,000 square meters of land in Lancashire to establish a new production plant, the second in the region. Carl Gardner has been appointed General Manager UK and Regional Director UK, Nordics and the Netherlands Kerakoll Group, an international leader in sustainable building with B Corp status, ramps up its growth plans in the United Kingdom and Northern Europe with the acquisition of 40,000 square meters of land in Lancashire for its new production plant – the second in the UK. Additionally, the company announces the appointment of Carl Gardner as General Manager UK and Director UK, Nordics, and the Netherlands, signalling its strategic focus on international expansion. With construction set to commence by late 2024 and completion expected by spring 2026, the facility in Preston, Lancashire, will add to the one already existing in Leyland, Lancashire, and will serve as a hub for manufacturing and distributing the Group’s products across the UK and Northern Europe. It will be Kerakoll Group’s twentieth production site globally. The investment will lead to an expansion by 30% of the Group’s workforce in the UK as well as a striking 100% increase in production capacity in the country by 2028. In 2023, Kerakoll Group achieved a turnover of £40 million in the UK, supported by a dedicated team of over 130 employees and a strong and loyal customer base. The new plant will leverage green technologies and sustainable practices, such as photovoltaic panels, which are expected to produce 245 kWh per day, and advanced rainwater recycling systems. In line with its B Corp status, Kerakoll Group is committed to achieving Very Good, or above, in the BREEAM rating, an internationally recognised assessment of environmental performance. Carl Gardner will lead the expansion of Kerakoll Group in the UK at a significant moment, with the Group in the process of integrating the brands Kerakoll and Tilemaster Adhesives, a company specialising in ceramic and flooring installation systems it acquired in 2017. Additionally, his appointment is a step toward the implementation of the new International Business Unit of the Group, which also sees Filippo Iacconi, hitherto UK General Manager, assume the role of International Marketing Manager. Carl Gardner brings a wealth of experience from leadership roles in renowned companies, including Saint-Gobain Artex, Travel Perkins and Jeld-Wen, positioning Kerakoll Group for continued success in its growth trajectory. Marco Zini, CEO of Kerakoll Group, commented: “I couldn’t be prouder of Kerakoll Group’s latest accomplishments. Both the launch of our second production site project in Lancashire and the appointment of a seasoned professional like Carl Gardner reflect Kerakoll Group’s unwavering dedication to accelerating expansion in strategically vital regions. I’m sure Carl will make a big impact in his new role, helping us sustain the momentum in our trajectory of international growth”. “I’m thrilled to be joining Kerakoll Group at a time of such great transformation and drive for growth. Leading a talented team in developing key markets for the Group, such as the UK and the Nordics, is an exciting challenge and one that I am thankful to have been entrusted with”, Carl Gardner said. Building, Design & Construction Magazine | The Choice of Industry Professionals
Henley Stone Specialists, BCM GRC and Smart Crosby International (SCI) have joined forces to launch a single source solution for the full design, manufacture, supply, and installation of GRC wall cladding systems. Construction firm Henley Stone Specialists, the UK’s leading installer of high-grade Glassfibre Reinforced Concrete, BCM GRC Ltd, leading UK GRC manufacturer, and top engineering design specialists Smart Crosby International (SCI), have launched a comprehensive single source solution for the design, manufacture, and installation of Glassfibre Reinforced Concrete (GRC). This collaboration signifies a landmark moment for the UK GRC market, making the entire process more time-efficient and cost-effective for the end client. With over 90 years of combined experience within the UK GRC market and as long-standing members of the GRCA, this formidable trio already have a comprehensive track record of successfully and collaboratively delivering high-volume, top-quality, prestigious GRC cladding projects from design through to installation. With all aspects of the process provided by UK factories and offices, each company is an expert in their discipline aiming to offer clients an unrivaled package for GRC cladding requirements. The benefits of the collaboration are significant, providing more durability and minimal project maintenance, alongside a reduced construction phase and efficient delivery programme. In addition to this, GRC is a more sustainable solution for the environment, by significantly reducing carbon footprint due to a streamlined process. Shaun Henley, Founder and Managing Director of Henley Stone Specialists, commented: “We are delighted to be working alongside our partners BCM and SCI, this collaboration could be a landmark moment in the UK GRC construction sector. It is the first time a single-point solution for GRC has been offered to the UK market. With Henley Construction Management Group having recently launched our HZS stainless steel division the timing of the new venture is perfect. Our new division gives us the capability to produce our own, in-house stainless-steel brackets and fixings for all GRC projects. With our manufacturing capabilities and expertise in GRC installation, this joint venture will be sure to create more efficiencies and accuracy for our valued clients.” Darin Ballington, Director at BCM GRC Ltd added: “We’ve got a long-standing history of collaborating on projects with Henley Stone Specialists, so it seemed a natural fit to formally launch a new collaborative offering to the market – we’re excited to see what the future brings and to work on the highest of quality projects together.” John Dunthorne, Managing Director at SCI said: “We’re proud to be part of this new offering and the benefits it will bring clients across the industry. We will, of course, continue to work with other partners across the industry, but this collaboration will allow us to streamline specific joint projects and make them more cost-effective and efficient.” Significant collaboration projects between Henley Construction Management Group, BCM, and SCI include the supply, design, and installation of GRC on the Halo Project – a 7-story 116,000 sq ft Grade A office in Bristol that received a BREEAM Outstanding rating, in addition to The Charterhouse, a 206,000sq ft office and retail development in Farringdon, and Brentford Block D, a mixed-use project which provided 102 new homes in central Brentford. For more information on this comprehensive solution for GRC and to view a full list of services, benefits, and case studies, call Henley Group on 01924 472277 or email info@henleystone.co.uk Building, Design & Construction Magazine | The Choice of Industry Professionals
INTEGRA Biosciences has completed construction of its new campus and pipette tip manufacturing plant at its headquarters in Zizers, Switzerland. The manufacturing facility will help the company to drastically reduce its transport emissions in line with its long-term sustainability goals. The transport of raw materials and products accounted for 44 percent of INTEGRA’s CO2 emissions in 2022. Around 75 percent of this was attributed to the transport of GRIPTIPS® pipette tips from the USA manufacturing facility to subsidiaries and distributors worldwide. Construction of a second pipette tip production facility in Zizers was completed in December 2023, and will help to eliminate the need to ship pipette tips from the USA to European customers, reducing transport emissions by an estimated 26 percent. All of the additional buildings at the expanded Zizers campus have been designed with sustainability in mind. The new buildings have a range of eco-friendly features, with low energy consumption and a 3000 m2 rooftop photovoltaic system to generate electricity. Heat generated by the pipette tip molding facility and fossil fuel-free heat pumps will also be used to heat the campus. In addition, 1625 m2 of roof space will be seeded with 50 species of native wildflowers to support local biodiversity. Ursula Leuthold, Sustainability Coordinator for INTEGRA Biosciences, said: “We are dedicated to a proactive and company-wide approach to sustainability. Manufacturing GRIPTIPS in Europe is a huge step in reducing our carbon footprint and achieving our corporate emissions reduction targets.” Visit the INTEGRA Biosciences website to learn more Building, Design & Construction Magazine | The Choice of Industry Professionals
By reinforcing concrete with textiles instead of steel, it is possible to use less material and create slender, lightweight structures with a significantly lower environmental impact. The technology to utilise carbon fibre textiles already exists, but it has been challenging, among other things, to produce a basis for reliable calculations for complex and vaulted structures. Researchers from Chalmers University of Technology, in Sweden, are now presenting a method that makes it easier to scale up analyses and thus facilitate the construction of more environmentally friendly bridges, tunnels and buildings. “A great deal of the concrete we use today has the function to act as a protective layer to prevent the steel reinforcement from corroding. If we can use textile reinforcement instead, we can reduce cement consumption and also use less concrete − and thus reduce the climate impact,” says Karin Lundgren, who is Professor in Concrete Structures at the Department of Architecture and Civil Engineering at Chalmers. Cement is a binder in concrete and its production from limestone has a large impact on the climate. One of the problems is that large amounts of carbon dioxide that have been sequestered in the limestone are released during production. Every year, about 4.5 billion tonnes of cement are produced in the world and the cement industry accounts for about 8 percent of global carbon dioxide emissions. Intensive work is therefore underway to find alternative methods and materials for concrete structures. Reduced carbon footprint with thinner constructions and alternative binders By using alternative binders instead of cement, such as clay or volcanic ash, it is possible to further reduce carbon dioxide emissions. But so far, it is unclear how well such new binders can protect steel reinforcement in the long term. “You could get away from the issue of corrosion protection, by using carbon-fibres as reinforcement material instead of steel, because it doesn’t need to be protected in the same way. You can also gain even more by optimising thin shell structures with a lower climate impact,” says Karin Lundgren. In a recently published study in the journal Construction and Building Materials, Karin Lundgren and her colleagues describe a new modelling technique that was proved to be reliable in analyses describing how textile reinforcement interacts with concrete. “What we have done is to develop a method that facilitates the calculation work of complex structures and reduces the need for testing of the load-bearing capacity,” says Karin Lundgren. One area where textile reinforcement technology could significantly reduce the environmental impact is in the construction of arched floors. Since the majority of a building’s climate impact during production comes from the floor structures, it is an effective way to build more sustainably. A previous research study from the University of Cambridge shows that textile reinforcement can reduce carbon dioxide emissions by up to 65 percent compared to traditional solid floors. Method that facilitates calculations A textile reinforcement mesh consists of yarns, where each yarn consists of thousands of thin filaments (long continuous fibres). The reinforcement mesh is cast into concrete, and when the textile-reinforced concrete is loaded, the filaments slip both against the concrete and against each other inside the yarn. A textile yarn in concrete does not behave as a unit, which is important when you want to understand the composite material’s ability to carry loads. The modelling technique developed by the Chalmers researchers describes these effects. “You could describe it as the yarn consisting of an inner and an outer core, which is affected to varying degrees when the concrete is loaded. We developed a test and calculation method that describes this interaction. In experiments, we were able to show that our way of calculating is reliable enough even for complex structures,” says Karin Lundgren. The work together with colleagues is now continuing to develop optimisation methods for larger structures. “Given that the United Nations Environment Programme (UNEP) expects the total floor area in the world to double over the next 40 years due to increased prosperity and population growth, we must do everything we can to build as resource-efficiently as possible to meet the climate challenge,” says Karin Lundgren. More about the scientific article The article Textile reinforced concrete members subjected to tension, bending, and in-plane loads: Experimental study and numerical analyses is published in the journal Construction and Building Materials. It is written by Adam Sciegaj, Sebastian Almfeldt, Fredrik Larsson and Karin Lundgren. At the time of the study, the authors were active at Chalmers University of Technology and Gdansk University of Technology in Poland. Gabriel Edefors is also working in the doctoral project that continues the study at Chalmers.The research projects that form the basis of the article are funded by the Swedish Research Council. Building, Design & Construction Magazine | The Choice of Industry Professionals
One of the UK’s leading geospatial technology firms, MGISS, is enhancing its provision for major utilities companies, developing an integrated solution to support asset owners, operators and contractors to manage risks and minimise disruptions to gas and water supply. MGISS’s geospatial software platform enables its customers, which include Northumbrian Water Group, Severn Trent Water and Galliford Try, to capture the location of buried assets, such as pipes and cables, through transforming GIS data into real-time augmented reality displays. The firm, which was founded by Mike Darracott in 2014 and operates from Liverpool, has also supported the likes of the National Trust and South West Peatland Partnership to map heritage sites and monitor large-scale environmental projects, ensuring the capture of accurate site data. Now, as part of a major project match-funded by the European Space Agency (ESA), the firm is scaling up its support for clients in the utilities sector through the development of an eye-in-the-sky solution, utilising satellite data to identify and locate development risks in proximity to critical utility assets. The development of this new, innovative risk alert platform, coupled with MGISS’s core range of geospatial solutions, is driving the development of a predictive, integrated offering to clients, enabling real-time decision making, reducing costs, and enhancing the visibility of buried assets. The firm’s progress on the ESA-funded project is especially timely, given the planned roll-out of the government’s National Underground Asset Register, a digital map of underground pipes and cables, which intends to revolutionise the way buried infrastructure is managed. MGISS are taking this innovation further, using satellite services to link directly into other national, web-based data sources. Along with securing a €500,000 award from the ESA in 2023 to carry out the two-year project, last month MGISS received a further £600,000 in funding from NPIF – Mercia Equity Finance, which is managed by Mercia and part of the Northern Powerhouse Investment Fund (NPIF). Mike Darracott, managing director at MGISS, said: “Supply interruptions cost utilities companies billions of pounds each year, not only in trying to repair and restore supplies but also in paying compensation to customers. Construction work is a key cause of these disruptions and the situation is likely to worsen in the future if planning laws are relaxed. “Our systems help our clients to make the most of the available data, enabling a proactive approach to identifying and tackling hazards. This new platform will be the most integrated to date and will help companies to dramatically reduce downtime, regulatory fines and, in partnership with conservation organisations, their environmental impact.” Clive Surman-Wells, innovation partnerships manager at Northumbrian Water Group, added: “Driving forward innovations such as this one, in partnership with the European Space Agency, is fundamental in delivering value to companies within the utilities and construction sectors, and the customers and communities they serve. MGISS is an example of a technology firm operating on the cutting edge – developing unique solutions to reduce costs, minimise impacts on the environment, and improve visibility and decision-making.” Robert Hornby, venture capital investor at Mercia Asset Management, added: “MGISS has successfully pivoted from being a consultancy firm to a software business and has achieved impressive growth in recent years. The company addresses a key concern for utility providers, and we’re pleased to be able to support the development of this new solution, which we believe will have a huge global market.” Employing a team of 14 staff based at its headquarters in Brunswick Business Park, MGISS is in the process of expanding its team across product development, sales and marketing, following three years of high growth and a 300% increase in annual recurring revenue. The current NPIF investment phase has now completed, with the British Business Bank launching the Northern Powerhouse Investment Fund II in March 2024. The Northern Powerhouse Investment Fund project is supported financially by the European Union using funding from the European Regional Development Fund (ERDF) as part of the European Structural and Investment Funds Growth Programme 2014-2020 and the European Investment Bank. For more information on MGISS and its geospatial solutions, please visit www.mgiss.co.uk Building, Design & Construction Magazine | The Choice of Industry Professionals
Commissioning machine rebuilds is already an integral part of Heidelberg Materials UK’s fleet management plan. This month the company welcomed a rebuilt Cat® 988K XE with electric drive back to its Whatley asphalt plant following a Cat Certified Powertrain Rebuild, giving it a new lease of life and many more hours of operating capability. The electric drive machine has been operating at the plant in Somerset since 2018 when the company bought it from Finning, the world’s largest dealer of Cat equipment and parts. It was purchased with one of the top-level warranty packages offered by Finning, which included a full servicing and maintenance programme and remote asset condition monitoring so any faults could be identified and fixed before the machine is at risk of failure. As the machine began to reach 18,000 hours, the operational team began discussions with Finning to identify the best solution for replacement that fulfilled both the company’s commercial needs and sustainability objectives. Having had a full service and maintenance programme meant the machine was in good condition to be rebuilt. “Finning guided us through the process of comparing the benefits of buying a new machine with having the machine rebuild instead,” explained Luke Morgan, Fleet Manager for Heidelberg Materials UK. “We carefully considered all the benefits and concluded that the rebuild was the best option for us at this time. Doing so not only supports our company-wide commitment to sustainability and enables us to reduce our carbon footprint, but crucially, choosing to have the machine rebuilt also meant we could have it back operating on-site within 12-weeks. Finning was also able to provide a five-year warranty giving us reassurance that the machine will continue to operate effectively during its next life.” The Cat 988K XE was first launched in the UK in 2017 and is the first wheel loader from Caterpillar® fitted with an electric drive. It makes use of switched reluctance technology –an electric motor that runs by reluctance torque, and is equipped with a powerful Caterpillar engine, providing up to 579 horsepower enabling the operator to drive the machine at up to 40km per hour. It also provides optimised performance and serviceability, allowing operators to move material on site efficiently and safely at a lower cost per tonne. The 988K XE also emits up to 37% less CO2 an hour than its predecessor – the Cat 988K – and 45% less CO2 per tonne of material used. In 2022, Cat launched an upgraded version of the Cat 988K XE. The newer version can deliver up to 10% faster downhill speeds, improved rim pull, and increased hydraulic breakout force resulting in a further increase in productivity on the previous model of around 5%. The latest version also improves cycle times in load and carry applications and offers faster manoeuvrability as a result of having an optional counterweight which increases stability. Mark Tudball, Engine & Drivetrain Product Manager at Finning explains the additional benefits of choosing a rebuild for this machine: “The electric drive transmission in the Cat 988K XE means there are fewer moving parts than on a manual transmission. This means there are less components – around 20% fewer – and therefore less moving parts to recondition and replace as part of the rebuild process. “Although there are more electrical inspections needed once the rebuild is done, a large proportion of the electrical components, such as the power inverter and drive motors, can be removed from the original machine and reused making it a more circular, sustainable option for customers. Caterpillar reuse and salvage guidelines ensure we can offer a second life to components if they pass this process. “A further advantage is that the rebuilt machine benefits from having the latest engineering updates, which may include parts or electronic software. So despite being built originally in 2017, the rebuilt machine has the same functionality and performance of the later 2022 model, ensuring maximum longevity and efficiency.” “Rebuilding the latest technologically advanced machines shows a rebuild is not purely for older machines, the rebuild offering is aligned with newer technologies and is moving with the times to ensure the latest new machines sold have a rebuild solution in place when needed”. Gary Huxley, Product Support Sales Manager at Finning, said: “Managing machines throughout their operational life is a key part of Heidelberg Materials UK’s fleet management approach. We’ve worked with the company for more than 20 years with Cat machines making up a large proportion of its total fleet. “They typically take advantage of the engineering support and warranty packages we offer to ensure their machines are maintained and serviced and kept operating effectively, while minimising unexpected downtime. “Rebuilt machines are becoming a mainstay in the company’s fleet. Between 2021 and 2023 they have had 14 machines rebuilt, including a Cat 988K that had a Cat Certified Powertrain rebuild at 17,000 hours and is still going strong at 28,600, and a Cat 988H which has been rebuilt several times and is still operating with 47,000 hours on the clock. The company has also previously commissioned rebuilds of a Cat 972, five Cat 980s and seven Cat 775s. “The success of previous rebuilds was certainly a factor in their decision to choose to have this latest machine rebuilt and they have already commissioned the rebuild of their second Cat 988K XE machine operating at the asphalt plant in Whatley.” Luke Morgan, Fleet Manager for Heidelberg Materials UK, said: “Sustainability is at the heart of our operations. We have set ourselves ambitious targets and we are already making significant gains, having reduced our operational CO2 emissions by more than 50% since 1990.” “ We’re always looking for new processes and technologies that will enable our transport and heavy equipment fleet to be more efficient. A big part of this is increasing the use of products that have a lower carbon footprint.” Building, Design & Construction Magazine | The Choice of Industry Professionals
