Utilities & Infrastructure : Utilities & Energy News

Costain welcomes Government’s commitment to green infrastructure in “Powering Up Britain” plan

Costain welcomes Government’s commitment to green infrastructure in “Powering Up Britain” plan

Costain’s leading expertise in Carbon Capture, Usage and Storage will support the Government’s ambitions and deliver innovative solutions for clients, industrial clusters and stakeholders Leading infrastructure business Costain has welcomed the Government’s commitment to clean, green energy and security in its newly-published Powering Up Britain plan. The plan sets out

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EDF improves collaboration at Hinkley Point C with GIS portal

EDF improves collaboration at Hinkley Point C with GIS portal

GIS from Esri UK helps coordinate 8,000 workers on 450-acre site  EDF has used enterprise GIS from Esri UK to create a geospatial portal for Hinkley Point C (HPC) nuclear power station, one of Europe’s largest and most complex construction projects. Supporting better collaboration and enabling new digital workflows, the

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UK Safe Digging Industry Breaks Records in 2022

UK Safe Digging Industry Breaks Records in 2022

LSBUD, the UK’s leading online safe digging resource, finished 2022 with 3.75 million search enquiries for underground pipes and cables passing through its central system. This is a 12 percent increase on the previous year. The portal also registered 43,190 new Users in 2022. This represents a 14 percent increase

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Ampd Energy collaborates with Select to reduce emissions in central London

Ampd Energy collaborates with Select to reduce emissions in central London

Ampd Energy, an Earthshot Prize finalist that has pioneered the use of battery energy storage systems in urban construction, that their flagship product has been launched in the UK, deployed to London’s Olympia Redevelopment. In partnership with Laing O’Rourke, principal contractor for the Olympia Redevelopment, and subsidiary Select, the “Enertainer”

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Arloid launches programme to reduce energy consumption

Arloid launches programme to reduce energy consumption

Arloid Automation of London is launching a new partnership programme to enable property professionals and specifiers to access AI technology to reduce their customers’ energy use in the properties they manage in a move towards sustainability, net-zero carbon and savings on utility bills. This is also increasingly important with a

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Barhale to install critical north London sewer reinforcement

Barhale to install critical north London sewer reinforcement

Barhale has been awarded a £4.5M contract by Thames Water to install a protective liner to minimise the impact of a third party tunnel boring machine on north London’s important Middle Level Two (ML2) Sewer. The protection liner to the ML2, part of Joseph Bazalgette’s transformative Victorian sewer system, will

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Anglian Water to upgrade Ashton's Water Recycling Centre

Anglian Water to upgrade Ashton’s Water Recycling Centre

Anglian Water is set to upgrade Ashton’s Water Recycling Centre (WRC), near Northampton. The firm is to install new equipment which will remove phosphorous from wastewater, improving river water quality nearby. Work began on site at Ashton WRC this month and is expected to finish by March 2023. As the

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Duo of new recruits for electrical engineering firm

Duo of new recruits for electrical engineering firm

Yorkshire-based high voltage electrical engineering and contracting firm Smith Brothers has expanded its workforce with the appointment of two key hires and a pair of promotions. The onboarding coincides with promotions for existing colleagues too, as the business focuses on continuing to build its industry-leading engineering capabilities and innovative sustainable energy

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Emergency Water Line Repair for Major UK Power Company

Emergency Water Line Repair for Major UK Power Company

When E.ON Energy, a UK power company, identified internal corrosion to water cooling lines that serviced its Connah’s Quay gas-fired Power Station in Flintshire, North Wales it called on Fyfe FRP’s UK approved applicator, Construction Composites UK (CCUK), to carry out emergency repairs. The company’s design and maintenance team had

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Latest Issue

BDC 319 : Aug 2024

Utilities & Infrastructure : Utilities & Energy News

Costain welcomes Government’s commitment to green infrastructure in “Powering Up Britain” plan

Costain welcomes Government’s commitment to green infrastructure in “Powering Up Britain” plan

Costain’s leading expertise in Carbon Capture, Usage and Storage will support the Government’s ambitions and deliver innovative solutions for clients, industrial clusters and stakeholders Leading infrastructure business Costain has welcomed the Government’s commitment to clean, green energy and security in its newly-published Powering Up Britain plan. The plan sets out how the government will deliver UK energy security and Net Zero, and diversified, decarbonised and domestic energy production by investing in renewables and nuclear. Core to the plan is backing Carbon Capture, Usage and Storage (CCUS) in the form of eight projects to progress to negotiations to form the first two CCUS clusters, in the North East and North West.  Costain is an established leader in both of the CCUS clusters now progressing to the next stage of development, the East Coast Cluster in Teesside and The Humber, and the HyNet project in Merseyside. Over the last year, the company has worked with partners on the East Coast Cluster to design the onshore CO2 gathering pipeline and the new grid connection for the gas power-station. This crucial project will provide the common infrastructure needed to transport CO2 from emitters in the Humber and Teesside to secure offshore storage in the North Sea. Building on the government’s £20 billion commitment for CCUS technologies and projects, Costain welcomes this huge vote of confidence in the role of CCUS in the UK’s decarbonisation of the industrial sector. This is an area Costain has been supporting clients on for many years. Its expert teams have been engaging with industry to seek out projects with the opportunity to strengthen the UK’s position in CCUS, working on CO2 recovery, purification, compression, dehydration, liquefaction and underground gas storage. Responding to the government’s plan, Costain chief executive, Alex Vaughan, said: “Powering Up Britain is a crucial step forward in securing the UK’s green energy supply. It is also a welcome commitment to investing alongside the private sector to transform our critical infrastructure and drive economic prosperity and green jobs. We’re proud to be at the forefront of innovations in Carbon Capture and Storage, working on two of the UK’s most exciting projects in Teesside and The Humber and Merseyside. Our leading expertise in the area will be crucial in helping the Government achieve its ambitious plans.” Building, Design & Construction Magazine | The Choice of Industry Professionals 

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Energy ministry to cut bills and hit net zero targets – Honeywell comments

Energy ministry to cut bills and hit net zero targets – Honeywell comments

Last week, the UK Government charged a dedicated energy department with bringing down electricity and gas bills. The Department for Energy and Net Zero will work to reduce the dependence on traditional energy sources, giving the UK more secure and cleaner energy supplies whilst simultaneously cutting emissions. Simon Pinkney, director of offering manager at Honeywell, welcomes the Government’s move and comments on what else needs to be considered. “Given rising energy bills, it is great to see the Government take a proactive approach in assigning the energy department to address this issue. Energy consumption is a growing concern for businesses worldwide driven by sustainability targets and, more recently, as energy costs create a burden on the operations of many organisations in the UK. “Indeed, the UK Government implemented a cap on wholesale business energy bills starting late last year, but it is essential that businesses take steps to reduce their energy usage. Whilst many energy managers start with larger scale or longer-term efficiency projects, like modernising heating, ventilation and air-conditioning (HVAC) systems to improving building insulation, these efforts typically come with sizeable upfront investments that may not be achievable with smaller budgets. “One of the most overlooked ways of reducing energy usage is by addressing small power usage, which relates to the volume of power consumed by plugged-in devices. In any commercial building, there can be hundreds of electrical devices, such as computers, printers, water coolers and fridges which collectively account for a significant percentage of a building’s energy use. Data indicates that small power can account for up to 25% of energy in a minimally efficient building. “Most buildings lack the capabilities to monitor and control small power, but new technologies now make it possible to connect electrical sockets to the building management systems, enabling constant insights and control of small power loads, socket temperature, and more. Energy managers need this level of visibility in their buildings to accurately assess opportunities to lower site energy consumption. It’s critical that energy managers do what they can to drive down building energy use in as quick and cost-effective way possible. The cumulative benefit of addressing small power can deliver on this and make buildings safer.” Building, Design & Construction Magazine | The Choice of Industry Professionals

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EDF improves collaboration at Hinkley Point C with GIS portal

EDF improves collaboration at Hinkley Point C with GIS portal

GIS from Esri UK helps coordinate 8,000 workers on 450-acre site  EDF has used enterprise GIS from Esri UK to create a geospatial portal for Hinkley Point C (HPC) nuclear power station, one of Europe’s largest and most complex construction projects. Supporting better collaboration and enabling new digital workflows, the portal is sharing a single view of the entire project, helping employees and contractors work seamlessly and improve safety and productivity. Recently opened-up to include Tier 1 contractors when construction of the nuclear reactors started, the portal now has over 1,500 users. Currently one of Europe’s largest construction projects with 8,000 workers on the 450-acre site, Hinkley Point C is the UK’s first new nuclear power station built since Sizewell B in 1995. The nationally significant infrastructure will provide around 7% of the UK’s electricity, power around 6 million homes and contribute to the UK Government’s Net Zero target. Central source of data Delivering clarity of information, the GIS portal is a central source of all spatial data, maps, apps and dashboards, combining multiple sources of information and making them accessible to everyone on site. An interactive primary site map contains over 100 different data layers, from BIM models and CAD data including Revit models, to construction operations, temporary works, utilities, logistics and emergency preparedness. “The scale of the project presents a complex logistical challenge,” said Jon Dolphin, Construction Project Manager and GIS Lead at HPC. “Clarity of construction data is critical and the GIS portal provides a single view of this, which drives collaboration as people can see where things are happening and when. Every employee or contractor is making decisions based on the same data. The confidence this generates makes decision-making faster and strengthens the ability of teams to work more efficiently. As a result, we’ve seen improvements in quality, safety and productivity.” Starting life as a proof of concept three years ago, the GIS portal first became an enterprise roll-out in Spring 2021 and has grown since then. “Small pilots showed what was possible, helping a wider audience understand the benefits of using GIS on a megaproject,” explained Dolphin. “Users now browse the spatial data, explore applications and enable new digital workflows relevant to them. The number of portal users is growing daily as more people become aware of what GIS has to offer and more use cases emerge.” Digitising workflows Esri GIS has enhanced HPC’s ability to collect data out in the field, replacing manual methods using paper checklists, clipboards and spreadsheets. One example is emergency planning data, used to provide assurance for regulatory purposes, which is now collected on tablets and appears in real-time in the GIS portal. Managers view and report on it using dashboards, helping to make more informed decisions. Temporary Works teams use similar new digital workflows, for planning and inspecting hundreds of simultaneous works, including excavations, earth works, scaffolding, ramps or form work for reinforced concrete pours. Adding the spatial context means contractor activities do not clash while physical surveys now take a fraction of the time. Using GIS apps and integrated dashboards for data input and reporting, eliminates the need to transfer information into a report when staff return to the desktop. Mobile GIS Another example of mobile GIS in action is an app created to improve the management of generator permit requests. HPC needed to monitor emissions as the site grew and wanted a detailed understanding of generator use. Now contractors have the ability to use a new mobile app instead of a spreadsheet, to click on a location and request a generator which is submitted into a workflow for approval. A dashboard displays the data so electrical and environmental teams can optimise the use of generators and reduce emissions across the site. “The new digital approach has replaced the previous spreadsheet-based system, which lacked auditability and had no spatial context,” said Dolphin. The portal will see another increase in usage when the MEH phase (Mechanical, Electrical and HVAC) ramps up in 2023, to manage permitting and controlling what is being built on site. This phase will see contractors work together on the complex installation of cabling, pipework and equipment for the power station’s 2,500 rooms. Future plans include using GIS to track and optimise the use of plant around the site to reduce emissions and make transport services more intelligent, by tracking the site’s buses and other vehicles. “Having one GIS portal for our construction data is immensely powerful for breaking down communication barriers, getting everyone on the same page and improving collaboration,” concluded Dolphin. “The use of Esri GIS at Hinkley Point C was a cultural shift for many people but new digital approaches soon become indispensable when working on such complex engineering projects.”

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UK Safe Digging Industry Breaks Records in 2022

UK Safe Digging Industry Breaks Records in 2022

LSBUD, the UK’s leading online safe digging resource, finished 2022 with 3.75 million search enquiries for underground pipes and cables passing through its central system. This is a 12 percent increase on the previous year. The portal also registered 43,190 new Users in 2022. This represents a 14 percent increase compared to 2021, and is 35 percent up on 2020. Richard Broome, MD at LSBUD, comments: “In 2022, our portal received more search enquiries than we take breaths. It’s absolutely extraordinary. At the start of 2022, our aim was to break through the 3.5 million enquiries barrier, so to achieve 3.75 million is credit to those safe digging industries who are more committed to best practice than ever before. “People operating within the farming, construction, highways, telecoms, water, gas and electricity sectors need to be praised for their part in this substantial growth, as do UK consumers who are increasingly undertaking home projects with greater care than ever before.” Growth in coverage was also seen across all industries, in particular the gas sector, with Northern Gas Networks joining the collaborative portal in 2022. This means LSBUD now has complete coverage of the UK’s major gas distribution networks, with 100 percent of them collaboratively sharing their data on the free-to-use, central portal. Fibre networks also jumped on the safe digging momentum, with Voneus, Ogi, Wildanet and Toob joining the likes of broadband key players Gigaclear, Gamma, Neos Networks and Zayo, in recognising the importance of having their asset data shared on a central portal. Richard Broome concludes: “2022 was the best ever year for the safe digging community. Pipes and cables were better protected than ever before, and those working near them were safer. Of course, there is room for improvement, and that is what we push for, however we wanted to extend a thank you to every farmer, construction, highways, telecoms, water, gas and electricity worker, that searches before they dig. It is good practice, it is safe, and it is sensible. Remember, always search before you dig.” For more information about LSBUD, visit http://www.lsbud.co.uk/ Building, Design & Construction Magazine | The Choice of Industry Professionals

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Ampd Energy collaborates with Select to reduce emissions in central London

Ampd Energy collaborates with Select to reduce emissions in central London

Ampd Energy, an Earthshot Prize finalist that has pioneered the use of battery energy storage systems in urban construction, that their flagship product has been launched in the UK, deployed to London’s Olympia Redevelopment. In partnership with Laing O’Rourke, principal contractor for the Olympia Redevelopment, and subsidiary Select, the “Enertainer” has powered three cranes at the construction project in the six weeks since it’s deployment in December.  With over 130 of the smart batteries live across building sites in Hong Kong, Singapore, and Australia, the Enertainer is a plug and play device designed for the electrification of construction. Providing clean, quiet and fully automated energy delivery, it enables construction to transition away from fossil fuels. Thirty times quieter than a diesel generator, the Enertainer is designed for the tough, dynamic and space-constrained needs of construction sites. In the six weeks since the Enertainer has been operational the advanced energy storage system has introduced significant financial and environmental advantages; over the life of the project, an Enertainer will be more cost effective than using diesel generators, as well as saving space and manpower time.  According to the IEA, the combined building and construction sector is responsible for 30% of total global final energy consumption and 27% of total emissions in the overall energy sector. Compared to fossil fuel generators, the Enertainer reduces carbon footprints by up to 90%, is significantly quieter, emits zero air pollutants, and eliminates diesel handling and usage risks.  With very few moving parts, the Enertainer has minimal maintenance and zero refuelling downtime. By replacing diesel with electricity from the grid network, the Enertainer can also realise significant cost-savings as well as operational benefits for construction sites in the UK and around the world. Additionally, as an IoT enabled device, the Enertainer can be remotely monitored anytime and anywhere, providing a deep level of data-transparency for data-driven decision making. The Enertainer is the first energy storage system in the UK able to power such large construction equipment which will be crucial as the construction sector looks to reduce its environmental impact. This partnership with Select has entailed the deployment of the Enertainer in central London, and is available now across the rest of the UK. Brandon Ng, CEO and Co-Founder of AMPD Energy commented: “We are proud to have launched our first European deployment for the Olympia Redevelopment. This is a fantastic opportunity for us to demonstrate the ‘Enertainer’s’ compelling environmental and commercial impacts, right here in London.  We’re excited by the platform’s ability to transform construction and are proud to be partnering with industry leaders like Select and Laing O’Rourke, as we continue our journey towards making this a reality. We look forward to building on this first deployment over the course of 2023, powering cleaner, cheaper construction in the UK and across the world.”  From Ian Fleming- Select Site Services Product Leader at Olympia Redevelopment commented:  “The Ampd Enertainer is a game changer for site electrics and its infrastructure. Not only does it enable us to power the crane on a small grid connection, but the innovative design allows us to feed it with small power cables and charge it when site demand for power is low. It has the capacity to run additional equipment so we are looking at other applications for it already.” From Stephen Bradby –  Plant & Engineering Technical Leader at Select commented:  “At Select, we understand our responsibility to challenge the norm and champion new sustainable technology. We’ve made significant investment in zero emission equipment and can now offer plant including our battery-powered crawler cranes and drilling rigs to our customers that dramatically reduce carbon emissions. We’re constantly pushing the boundaries of what’s possible through collaboration with innovative partners like Ampd Energy. When we were approached by Ampd Energy we immediately saw the opportunity to help eliminate diesel and its derivatives, from sites, particularly the ones using our large tower cranes, with high power demands. Each one of these Ampd units removes a 500kVA generator and all its associated emissions, noise, space, and cost. It really is making a vast improvement on the environmental impact of construction.” * Data taken from BEIS conversion factor spreadsheet and Enernet monitoring system, annualised for an annual figure. Building, Design & Construction Magazine | The Choice of Industry Professionals

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Arloid launches programme to reduce energy consumption

Arloid launches programme to reduce energy consumption

Arloid Automation of London is launching a new partnership programme to enable property professionals and specifiers to access AI technology to reduce their customers’ energy use in the properties they manage in a move towards sustainability, net-zero carbon and savings on utility bills. This is also increasingly important with a lack of certainty as to energy supply provision towards the end of 2023. Property professionals and specifiers are invited to join the partnership programme to offer their customers a reduction in their energy costs, as well as providing energy efficient buildings and an additional income stream. Developers, construction companies, building and facilities managers, utility providers, security companies, energy saving companies are all invited to join the partnership programme. Arloid Automation offers training and marketing resources to industry partners to support them in providing AI solutions to their customers and thus bring significant energy and carbon savings to a wider market. Artificial intelligence – used in conjunction with any building management system – can fine tune the operation of a building’s heating, ventilation and air conditioning systems with remarkable precision. This results in increased comfort for building occupants coupled with energy savings of up to 22%. “We are looking forward to introducing new partnerships across Europe, Turkey, and the United States. Our established partners in the Middle East are going from strength to strength resulting in additional revenue streams, energy reduction for tenants and sought after buildings with lower ongoing bills,” said Dr. Andrey Seleznev, Chief Commercial Officer at Arloid. It’s becoming increasingly clear that energy use needs to be reduced now to preserve and ensure that supplies are available in the future as well as lowering carbon emissions. The built environment has the most potential as it is responsible for about 40% of global energy use and emits around a third of the greenhouse gases (according to the United Nations Environment Programme). Property professionals and specifiers are invited to be a part of the solution by partnering with Arloid Automation to make this happen: the operation of a building management system with AI technology is now available but it is only possible by working together that the move can be made towards a more sustainable, resilient future. Building, Design and Construction Magazine | The Choice of Industry Professionals

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Barhale to install critical north London sewer reinforcement

Barhale to install critical north London sewer reinforcement

Barhale has been awarded a £4.5M contract by Thames Water to install a protective liner to minimise the impact of a third party tunnel boring machine on north London’s important Middle Level Two (ML2) Sewer. The protection liner to the ML2, part of Joseph Bazalgette’s transformative Victorian sewer system, will see civil engineering and infrastructure specialist Barhale install a 75 metre length of non-structural liner. It will protect the 2 metre sewer while the Tunnel Boring Machines (TBMs) for HS2 pass beneath. The relining will take the form of a series of steel hoops installed at 600mm intervals internally to the existing sewer with additional supports and bracing added between. Access to install the liner will be provided by two shafts – one existing and one new. The latter will be constructed at a point where the route of HS2 will be in closest proximity to the sewer to optimise monitoring. The shaft will be constructed as a caisson but installed using underpinning from the collar rather than by jacking so avoiding pressure on the 19th Century, brick-constructed sewer. ML2 carries third party cables and additional measures have been put in place to ensure they are not disturbed. Steve Hills, Contracts Manager at Barhale, said that the work was an important measure. “The ML2 has been an important part of the capital’s infrastructure for more than one hundred years,” he said. “While it has more than stood the test of time, it is prudent to make sure that it is fully protected as HS2’s TBMs pass below. “Every element of these works has been carefully planned and designed so that there is the least impact on the sewer through construction and the maximum protection afforded for the future. “That design philosophy of minimising impact has also extended above ground where we have planned to minimise disruption as we negotiate an historic part of London around Regents Park.” Building, Design and Construction Magazine | The Choice of Industry Professionals

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Anglian Water to upgrade Ashton's Water Recycling Centre

Anglian Water to upgrade Ashton’s Water Recycling Centre

Anglian Water is set to upgrade Ashton’s Water Recycling Centre (WRC), near Northampton. The firm is to install new equipment which will remove phosphorous from wastewater, improving river water quality nearby. Work began on site at Ashton WRC this month and is expected to finish by March 2023. As the upgrades are taking place on site at the WRC, Anglian Water customers in the Ashton area should not experience any disruption during the scheme. Phosphorous is widely used in soaps and cleaning products but can be harmful to wildlife when it reaches rivers and other watercourses. The investment at Ashton WRC, which is worth £4 million, includes new equipment to strengthen the current water recycling process and remove even more phosphorous from wastewater. “We’re really pleased that these upgrades to Ashton’s Water Recycling Centre will help to protect nearby rivers and increase our resilience to climate change, by helping us make sure the wastewater is treated to an even higher standard than usual before it’s returned to the natural environment,” said Polly Garrod, Regional Treatment Manager. “We know how important rivers and the wider environment are to our customers and local communities. That’s why we’ve committed through our Get River Positive programme that our water recycling processes will not harm rivers.” Anglian Water’s team has used detailed modelling of the local system to design a robust engineering scheme which will help to protect local watercourses in Ashton now and in the future. This investment means the water entering the River Tove from Ashton WRC will be even cleaner, protecting wildlife and water quality in the river, as well as other downstream watercourses. Building, Design and Construction Magazine | The Choice of Industry Professionals

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Duo of new recruits for electrical engineering firm

Duo of new recruits for electrical engineering firm

Yorkshire-based high voltage electrical engineering and contracting firm Smith Brothers has expanded its workforce with the appointment of two key hires and a pair of promotions. The onboarding coincides with promotions for existing colleagues too, as the business focuses on continuing to build its industry-leading engineering capabilities and innovative sustainable energy solutions for public and private sector customers.  Joining as SHEQ manager, Mark Bush will oversee health and safety within the organisation, to ensure the welfare of colleagues on-site and in the offices – protecting both mental and physical health. An experienced Safety Health Environment and Quality specialist, Mark has a wealth of experience in the electrical transmission sector – notably with Morrison Energy Services, Babcock International Group, and Siemens Wind Power. Elsewhere, Jerry Connolly has been appointed as a quantity surveyor, to manage the commercial elements of projects. Most recently having worked on the delivery team for Morrison Delivery Services, Jerry brings 41 years of experience on a wealth of builds, such as the Qatar airport extension, Mersey Gateway Bridge, and Eagles Meadow, Wrexham. Meanwhile, Liam Smith has moved into the position of operations manager – having first joined the company as an apprentice in 2006. In his new role, Liam will support on the delivery of all design projects, services, and infrastructure – orchestrating the day-to-day running of all the site staff. And finally, Alex Dixon has been promoted to tendering manager, and will oversee all incoming and outgoing project bids – with the aim of filling Smith Brothers’ order book for 2023 and beyond. Speaking about the organisation’s growing workforce, Dave Ogden, Smith Brothers commercial director, said: “At a time when sustainable power generation is a topic at the forefront of many minds, we are incredibly proud of the business we have – and central to that is our people and our culture.  “Our new colleagues will prove critical to building our reputation in the high voltage power electrical engineering sector, and build on already impressive customer retention levels. In terms of the promotions within the team, they are thoroughly deserved and, from our point of view, it is important we recognise our colleagues and consistently provide an environment where they can continue to develop.”  Established in 1999, Smith Brothers has bases in Elland and Sheffield and has worked with a vast range of organisations ranging from major nationwide utilities providers and blue chip brands, to local SMEs and construction partners. Building, Design and Construction Magazine | The Choice of Industry Professionals

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Emergency Water Line Repair for Major UK Power Company

Emergency Water Line Repair for Major UK Power Company

When E.ON Energy, a UK power company, identified internal corrosion to water cooling lines that serviced its Connah’s Quay gas-fired Power Station in Flintshire, North Wales it called on Fyfe FRP’s UK approved applicator, Construction Composites UK (CCUK), to carry out emergency repairs. The company’s design and maintenance team had carried out internal surveys of the lines and learned that the concrete encased steel pipes were corroded internally to a point where an exposed section of the pipe, that sat above the ground was at risk of failing. The team understood that was a clear risk of failure if repairs were not immediate to the 900mm diameter cooling water lines. These lines are used to carry water from a nearby river to the condensers at the power plant. If left to fail the power plant would be forced to halt operations resulting in a lengthy disruption to the power supply of E.ON’s residential and business customers. The company would also be faced with a costly bill to replace the condenser lines all together. The corrosion was likely caused by decades of continuous use; for large diameter pipes made from steel, ductile iron, or concrete, corrosion can lead to deterioration – threatening the structural integrity of the networks. CCUK worked with E.ON’s technical team to design an external composite wrap system that was able to take the full pressure of the line should a fail occur. Using a combination of bidirectional and unidirectional composite Fyfe FRP strengthening system, an emergency repair was carried out. A section of the pipe was excavated to allow surface preparation including crack repair works to the host pipe and the formation of a smooth transition where pipe diameters reduced using specialist epoxy mortars. All works were carried out during planned shutdowns and each repair took days under reduced pressure without significantly affecting the running of the station. The power station now has a fully encapsulated high pressure repair, complete with UV stable coating in place, that is deigned to take the full water pressure within the line. CCUK’s Operations and Marketing Director, Jamie Dempster said: “Our specialist repairs team was called to survey the 900mm diameter cooling water pipes, owned by E.ON Energy. We quickly determined that Fyfe’s  carbon fibre strengthening system would be the quickest and simplest way to repair the pipes. “It took one week for our team to strengthen and restore the pipes, allowing them to regain their original structural integrity and continue normal function”. Jamie said the UK power and water industries are in need of innovative solutions which will provide structural strengthening, the upgrade of internal pressure capacity and a significant extension to the service-life of these structures. “Time and cost-effective technologies are required, while minimum disturbance and disruption of everyday operations during any repair work are necessary,” he added. Fyfe’s FRP system is extremely lightweight, versatile, and stronger than steel and being a carbon fibre product, it is environmentally friendly, making it a well-suited repair solution for the UK energy giant, whose ethos states “we’re taking action for climate”. Building, Design and Construction Magazine | The Choice of Industry Professionals

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