Tower internals comprise the specialized structures that facilitate mass transfers, reactions and other processes critical to efficient production and operations. Wastewater treatment plants, chemical processors and energy companies are some entities that need tower internals. What are some of the best suppliers for tower internals in the United States, and why should professionals choose them?
1. MACH Engineering
MACH Engineering caters to customers needing precisely crafted tower internals for demanding applications. The company’s process engineers design these structures in various styles and include materials ranging from stainless steel to graphite in their decisions. As these experts fabricate distribution methods for liquids and vapors, they consider numerous process particulars, such as whether foaming or fouling may occur. In addition to building new towers for industrial parties, the MACH Engineering team can apply their knowledge to identify the best ways to tweak existing structures to optimize performance.
Those working in the process engineering department understand how to use hands-on experience, thoughtful design processes and a commitment to aligning with client needs to get the best outcomes. Industrial professionals who choose this provider can also expect excellent technical support and customer service throughout the business relationship.
Key Features
| Specializes in air and water pollution control and has assisted customers throughout North and South America with their mass-transfer product needs | Has more than 25 years of experience in the mass-transfer industry and has an established history of providing solutions for people who oversee demanding applications |
| Maintains a head office in Texas while operating affiliated molding plants in the United States, Germany and China, allowing the company to have an extensive reach | Applies a comprehensive understanding of industrial needs and standards to create tower internals and uphold processes that guarantee customer satisfaction |
2. AMACS Process Tower Internals
AMACS Process Tower Internals has offices in Texas and The Netherlands, and its employees have worked with thousands of satisfied customers. Its process and mechanical engineering teams collaborate to create customized and dependable offerings for those requiring new builds or replacements for existing structures. The company also abides by an internal quality system that conforms to ISO 9001:2015 standards. That decision emphasizes that parties can anticipate dependable outcomes driven by each employee’s accountability for getting outstanding results.
AMACS is a vertically integrated manufacturer that produces advanced separation and mass-transfer technologies such as liquid distributors, mesh mist eliminators and feed inlet devices. Industrial professionals requiring products for oil refining, power generation, food and beverage production and other essential applications depend on the process expertise of AMACS employees to uncover the most appropriate possibilities according to their circumstances.
Key Features
| Established more than eight decades ago as a fabricator of basic wire mesh mist eliminators, the organization has expanded to provide a full range of tower internals | The company can manufacture custom internals in days, recognizing that such speed is often essential for keeping clients’ operations running smoothly. |
| Maintains two shops that provide 24/7 emergency service for those requiring urgent assistance in overcoming unexpected challenges | Provides hardware trailers and lockers to complement new or existing tower internals, ensuring parties always have the recommended quantities of consignment hardware readily accessible at their facilities |
3. Knight Material Technologies
Knight Material Technologies provides high-efficiency and well-designed tower internals for liquid and gas handling requirements. Many products within the company’s assortment offer superior heat tolerance and corrosion resistance, meaning they withstand harsh environments and the ongoing usage common to many industrial settings. Although the business headquarters is in Ohio, branches exist in Chile and Australia and throughout regions of the United States. This network makes this supplier well-positioned to support clients regardless of where they operate.
Employees follow an internal quality management system to make the products adhere to predetermined specifications discussed with customers. This business also has external relationships with service providers, including those that craft vessels to handle high-purity products or assist clients who need fluid containment and systems for intensive environments. Interested parties can request quotes online to learn more about the possibilities.
Key Features
| The provider’s focus on continuous improvement ensures its processes and prioritizes remain relevant for customer and industrial needs | Engineers break down what must occur during each process phase and create accompanying control plans to remain aware of specific goals while developing tower internals. |
| Documented procedures for the installation and inspection of tower internals demonstrate a commitment to high-quality results that include and span beyond production | The company sells its products in more than 40 countries, proving clients can continue depending on it if they eventually expand their operations to other markets |
4. Mass Transfer Limited (MTL)
While doing business from its Texas corporate headquarters, Mass Transfer Limited offers 24-hour service to its industrial clients. Employees recognize that its products directly enable parties to make their operations more sustainable, efficient and reliable with specialized and application-specific technologies. MTL’s business model prioritizes individual needs and investigates the most cost-effective and dependable designs for customers. Workers take a detail-oriented approach to understand and address a situation’s particulars with top-quality engineering and fabrication processes.
The company has decades of experience in the refining and petrochemical marketplace. It has developed a strong reputation for working with parties to find the most satisfying innovations to address their current and future requirements. Whether industrial professionals need new products designed from scratch or seek replacements for aging or ineffective assets, MTL’s engineers have the knowledge and experience to provide prompt help.
Key Features
| The company is an efficient source of replacement parts or custom-designed components, giving professionals the peace of mind that they can reduce costly downtime. | Allows clients to schedule the delivery of hardware lockers stocked with all the products needed to maintain tower internals or conduct turnaround projects |
| Utilizes a wide variety of fabrication equipment — such as a CNC plasma table and punch equipment — to meet customers’ time-sensitive needs | Creates tower internals from several durable and well-established materials — such as carbon steel and chrome — giving people plenty of choices when addressing their precise requirements |
5. GTI Solutions
GTI Solutions operates offices in the United States, Japan and Korea, creating technology, engineering and manufacturing networks to serve parties worldwide. It specializes in modern, solution-oriented products for mass transfer and separation. The company has earned ISO-9001:2015 & 14001:2015 certifications, demonstrating its motivation to integrate quality into every process and monitor production to verify that the results adhere to high standards.
Although this business produces many off-the-shelf products internally, engineers and manufacturing professionals can also work with clients to build custom components for tower internals. Additionally, basic engineering packages that include conceptual process studies, control philosophies, and other aspects necessary for a productive development timeline are available. Specialists apply their in-depth experience to maximize profitability, improve energy efficiency and accomplish various stated objectives.
Key Features
| In addition to its custom manufacturing services, this business can source replacement parts for OEM or equivalent equipment, preventing operational disruptions. | Continually invests in research, development and talent acquisition and retention processes since executives understand innovation and skill are central to its business model |
| Engineers can provide custom revamp services to shorten turnaround times and maintain organizational integrity for customers who cannot afford the potentially lengthy disruptions associated with new builds. | Employees use problem-solving mindsets to devise the best ways to drive value with tower internals and listen to the details of clients’ circumstances before suggesting solutions. |
6. AMT International, Inc.
AMT International, Inc. has built its business upon an innovative culture and holds more than 140 patents for separation equipment and chemical process technologies in the United States and internationally. Its employees know familiarity with advanced manufacturing tools is essential to the company’s success. Team members have expertise in computational fluid dynamics, finite element analysis and 3D modeling, and they apply this knowledge to locate and develop the optimal solutions. AMT’s leading experts and senior members offer nearly 200 years of combined experience, demonstrating their extensive capabilities.
Customers can expect tower internals that maximize the return on investment and deliver consistently high performance. Engineers also investigate several parameters, allowing them to anticipate and solve problems early in the design process. Because these professionals run numerous simulations to verify effectiveness, the created products are ideal for the most intensive or specific industrial needs.
Key Features
| Offers a full assortment of process and mechanical engineering services, catering to clients who need new, modernized or revamped tower internals | The company uses specialty software that can examine details and provide guidance about the most advantageous designs, enabling an all-encompassing approach. |
| This business runs multiple experimental facilities to support parties interested in developing and piloting new processes or equipment. | Since worldwide businesses successfully use several thousand tower internals and similar products from AMT International, the enterprise has a trustworthy track record. |
7. RVT Process Equipment
Based in Tennessee, RVT Process Equipment has achieved a worldwide reach thanks to its approximately 130 employees within the United States and elsewhere to improve the operational performance of refineries, chemical plants and petrochemical facilities. The company’s United States portfolio includes column internals, mass transfer trays and five other segments, allowing it to generate tens of millions of dollars in annual global sales.
In addition to its strategically located sales branches, the company has offices in the United States, Germany and China. Although the business manufactures key components internally, it has created many long-term and mutually beneficial partnerships with entities dedicated to high quality and continuous improvement. The well-qualified and knowledgeable process engineers listen to particular needs and diligently build products accordingly. Customer satisfaction is at the heart of all business efforts, resulting in instances of long-term loyalty.
Key Features
| Has specialized in components for mass and heat transfer processes since 1976, producing robust systems for modern companies’ needs across industries. | Maintains stringent internal production and testing processes to earn and maintain customers’ trust |
| Offers tower internal components made of plastic, metal and lesser-known materials, equipping the business to assist a diverse client base | Implements a quality management system to ensure employees at all company levels recognize and uphold their dedication to making products that meet and exceed high expectations |
8. Stanford Advanced Materials
Based in California and established in 1994, Stanford Advanced Materials works with clients who need metals, ceramics, alloys and other options to meet precise requirements. Company representatives give support at all stages — from research and development to bulk fabrication — while bringing their extensive expertise about thousands of industrial possibilities used by parties in energy, aerospace, technology and other sectors. This enterprise offers plastic, metal and ceramic tower internals and the hardware needed to keep them functioning for years.
Besides providing more than two decades of relevant insight, the company has gathered in-depth supply chain knowledge that results in high-level service for every customer. Since the Stanford Advanced Materials organizational structure includes six specialized divisions, this business can address many other requirements besides tower internals. That breadth of capabilities allows it to assist parties as their needs grow and change. This business can also assist customers with streamlining their material sourcing processes, allowing them to save money and prevent bottlenecks.
Key Features
| Offers a complete assortment of analytical, processing and manufacturing services, allowing industrial professionals to fill internal gaps with specialized external support | Maintains consistent oversight regarding materials, production and quality control, positioning this company as a dependable choice |
| Has a large network of industry partners that collectively allow the company to grow its portfolio of advanced materials and products | Pursues progress to satisfy customers while operating as responsible environmental stewards |
Methodology
Tower internal suppliers appeared on this list based on factors such as years in business, experience accommodating parties from numerous industries and the extent of a company’s design and fabrication capabilities within and outside the United States.
Additionally, this company roundup features content about businesses best positioned to address urgent needs or design requests from clients needing customized solutions.
Finding the Best Suppliers for Tower Internals in the United States
Decision-makers should consider the current industrial process scope and their future goals before approaching the best suppliers for tower internals in the United States. These service providers will also appreciate details about potential clients’ ongoing challenges and the setups they have previously used to facilitate mass transfers. Those particulars will help these specialists identify the most appropriate ways forward, whether the proposed options consist of off-the-shelf components or customized builds.
