BDC News Team
Marchini Curran Associates delivers landmark design works for £6.7m expansion of Leicester cinema and arts venue

Marchini Curran Associates delivers landmark design works for £6.7m expansion of Leicester cinema and arts venue

The award-winning architects and interior designers at Marchini Curran Associates, have led on design services for the expansion of the independent Phoenix cinema and art centre in Leicester. The pivotal scheme, funded by Arts Council England, Leicester City Council and the European Regional Development Fund (ERDF), alongside independent funding organisations,

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SterlingOSB Zero’s shear strength leads to selection for WikiHouse switch

SterlingOSB Zero’s shear strength leads to selection for WikiHouse switch

A programme of testing being carried out by one of the country’s leading research universities is expected to verify the team’s early findings around the WikiHouse offsite building system – indicating that West Fraser’s SterlingOSB Zero panels offer superior performance benefits for the production of their large format blocks, beams

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SOCOTEC UK’s Asbestos Team Secure Three Major Contracts

SOCOTEC UK’s Asbestos Team Secure Three Major Contracts

SOCOTEC UK’s Asbestos team has secured three major contracts with three of the UK’s largest supermarket and retail chains. These contracts, worth over £2.5million in annual revenue, will cover more than 6,000 properties across the UK and will include the delivery of a full suite of asbestos management, consultancy, and

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Werner towers high with the launch of its PROPLUS Mobile Access Tower

Werner towers high with the launch of its PROPLUS Mobile Access Tower

Werner, the leading manufacturer of height access solutions, has announced the launch of its PROPLUS Mobile Access Tower. This new mobile tower, which boasts an ergonomic lightweight modular system, is designed to reach up to 5.4m, providing a safe and stable platform for industry professionals working at height. The PROPLUS

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Sunderland firm has designs on new Ryhope community

Sunderland firm has designs on new Ryhope community

A SUNDERLAND architects firm has drawn up plans – approved last week – for a cluster of wellbeing homes that will replace a distinctive building in Ryhope. Simpson Street based architects and engineering practice, Building Design Northern (BDN), was commissioned by Sunderland City Council to draw up designs for a

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Construction skills competition finals to be hosted at Milton Keynes arena

Construction skills competition finals to be hosted at Milton Keynes arena

Colleges across the UK are preparing to host the largest and longest-running construction skills competition, as approximately 1,000 students will compete in the SkillBuild 2023 regional qualifiers this year.   SkillBuild is delivered by the Construction Industry Training Board (CITB) and showcases some of the brightest talent, as highly skilled

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New Contig 600 from National Pile Croppers

New Contig 600 from National Pile Croppers

National Pile Croppers has always been proud of the continuous R&D that goes in to making its hydraulic pile croppers more efficient, safer, customer focused and productive. The latest development of this non-stop development programme is the latest version of the company’s award winning Contig 600 cropper. “We have always

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Latest Issue
Issue 339 : Apr 2026

BDC News Team

Marchini Curran Associates delivers landmark design works for £6.7m expansion of Leicester cinema and arts venue

Marchini Curran Associates delivers landmark design works for £6.7m expansion of Leicester cinema and arts venue

The award-winning architects and interior designers at Marchini Curran Associates, have led on design services for the expansion of the independent Phoenix cinema and art centre in Leicester. The pivotal scheme, funded by Arts Council England, Leicester City Council and the European Regional Development Fund (ERDF), alongside independent funding organisations, has transformed the city centre venue with an extension of the Midland Street site, which has been the cinema’s purpose-built home since its relocation to Leicester’s Cultural Quarter in 2009. The project, which started in September 2021 under the Scape National Construction Framework has involved adding two new cinema screens, a large digital art gallery, extended café bar, a multi-purpose events space and rooftop terrace bar, to accommodate more visitors and expand the programme of this much-loved independent cinema and arts venue which has been part of Leicester’s cultural scene for 60 years. The client design brief was a fully inclusive environment catering for the diverse spectrum of user groups, staff, and visitors – to create a multi-functional space that changes its personality from the day into the evenings. The integration of spaces was key and the concept of the building was designed to counterbalance the enhanced box office within the existing building with a new café bar space, forming a bookend within the new extension, to create a seamless harmonisation between old and new. To achieve this Marchini Curran introduced a new two storey spine wall that runs from the two existing cinema screens through the building to link the gallery, café bars and new screens together. A feature staircase runs up the side of the spine wall giving visual access to the upper floor roof terrace, allowing natural light to penetrate the centre of the ground floor dining area. Andrew Bull, Director at Marchini Curran Associates, said: “Phoenix is an integral part of the city, offering invaluable space for the independent film and arts scene to thrive and we’ve treasured delivering architectural and interior design works for such a renowned cultural arts space in the city of Leicester.” John Rance, Phoenix Chief Executive, said: “People love the new spaces. The reactions of our diverse customer groups and stakeholders has been very positive.” Building, Design & Construction Magazine | The Choice of Industry Professionals 

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Michelle brings over three decades of property experience to St Arthur Homes

Michelle brings over three decades of property experience to St Arthur Homes

A Sales and Marketing Manager is now part of the St Arthur Homes team – a shared ownership provider with developments currently located across Hampshire and Kent. Michelle Robins from Southsea has brought 34 years’ experience working within the property industry to the company, which she joined in November last year. After a spell working as a Business Development Manager in various conveyancing companies, Michelle decided it was time to get back to her first love – finding people their ideal homes. With time spent within Linden Homes, Bovis and Churchill Retirement, as well as working for an estate agent, Michelle has seen and understands many facets of the housing industry. Michelle said: “I first began my career in the property industry when I was 18 years old, and I’ve never left. There’s something very special about helping someone through one of the biggest purchases of their life – which can be happy or sad, stressful or exciting. For me, I genuinely view it as a privilege. Supporting purchasers, helping them find their perfect property and settle into it, making it a home – once you feel that kind of excitement and responsibility, it’s a hard thing to walk away from. “Coming to St Arthur Homes is my first time with a shared ownership provider, but in many ways we apply the same principles as any housebuilder. We strive to provide the best quality, the best service and the best aftercare. It’s always all about the people – and I’ve found that, often, the harder the journey to home ownership, the greater the reward.” Michelle works remotely most of the time from her home, which is a ten-minute walk from the seaside and just a short drive from St Arthur Homes’ Whiteley Meadows development in Whiteley and spends much of the rest of her working time visiting St Arthur’s other developments. She said: “It’s been very interesting to join St Arthur at this time, when we have so many happy buyers at Whiteley Meadows and I’ve seen a real community form. It’s also been great to get to know the team onsite – as well as in the office. “It feels very much that everyone here has the same goal and ethos. My manager Louise is brilliant to work with and we also have Trin and Mandy in our sales team, we all have the same passion for our individual roles and together as a team and although we all work really hard, there’s time to chat and get to know each other too.” For more information, visit starthurhomes.com Building, Design & Construction Magazine | The Choice of Industry Professionals 

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Loop launches survey to truly reveal the state of social value in the construction industry

Loop launches survey to truly reveal the state of social value in the construction industry

LEADING social value experts at Loop are today launching a survey for the construction market, which aims to identify where the wider industry sits on social value, and where things can be improved. When analysed, the results will reveal how much organisations are focusing on social value, how they are approaching it now, and how it integrates with procurement and tender processes. The survey will also delve into individual mindset, gaining an insight into how social value impacts people’s day-to-day job roles – and how knowledgeable and prepared they feel for working in this realm. A crucial question will also examine the figures attached to social value measurement, and whether monetised values are important – and crucially if they are at risk of overinflation. Angus Townsend, director of social value at Loop, said: “The construction industry is certainly one of the most progressive when it comes to social value and understanding its importance. However, there’s still a long way to go to even the playing field for organisations of all sizes and kinds, and make sure that we’re taking the right approach to social value. “The sheer scale of the built environment means there are people at every stage of the social value journey. What we want to do is see what this looks like on an industry-wide scale and get a picture of understanding and drive for social value, as well as where things can be done better. “Since the Social Value Act was introduced ten years ago, there have been growing developments with numerous pieces of legislation, government procurement policy notes and a big focus on social value in the Construction Playbook. “Momentum is growing significantly, especially as we continue to adapt to a post-pandemic world while tackling the climate crisis. This can even be seen in the volume of Google searches for ‘social value’ for example, which have more than doubled in the past five years. “Our mission is to help organisations understand social value, measure the impacts they have, continually improve and make a real difference to real people. We look forward to seeing the results of this survey – we know they will be incredibly eye opening for us all.” The survey will be open to responses until Friday 26 May, and attendees at the UKREiiF conference in Leeds will be able to submit responses at Loop’s ‘The Future of Social Value’ Pavilion at the Royal Armouries. For more information, please visit https://www.loop.org.uk/ or fill out the survey here. Building, Design & Construction Magazine | The Choice of Industry Professionals 

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SterlingOSB Zero’s shear strength leads to selection for WikiHouse switch

SterlingOSB Zero’s shear strength leads to selection for WikiHouse switch

A programme of testing being carried out by one of the country’s leading research universities is expected to verify the team’s early findings around the WikiHouse offsite building system – indicating that West Fraser’s SterlingOSB Zero panels offer superior performance benefits for the production of their large format blocks, beams and other components. The material’s compressive and shear strength have proved key to the successful outcomes. WikiHouse has been developed to provide an economic and sustainable means of constructing low-rise housing and other accommodation which is straightforward to manufacture and erect.  A switch from imported plywood to UK-produced SterlingOSB Zero, which uses only renewable energy and has no added formaldehyde, is seen as increasing the successful housebuilding system’s environmental credentials. Originally prototyped in 2011, WikiHouse is a zero-carbon building system, maintained in the UK by Open System Lab, and offers a comprehensive selection of key components which can be shared as code and produced in small local workshops, rather than a large factory.  Crucially, the WikiHouse blocks are produced to an accuracy of 0.1mm and can be rapidly assembled by a small site team, requiring none of the traditional trade skills.  WikiHouse’s Engineering Lead, Gabriele Granello, explains: “The main idea of the system is that we are proposing these blocks – fabricated for beams, columns and other elements – that, when you join them, characterise the structural system of your house.  Up until now, we have been working with plywood but there is no UK-produced plywood, so the question for us was, could we switch and still span six or seven metres as we are now? “We suspect it can as the way the system works is that it relies much more on the compressive and shear strength of the material, rather than its tensile strength.  We have done analytical modelling for the SterlingOSB Zero and because it is made up of myriad of non-directional strands, instead of alternately orientated plys, at a microscopic level, there is no single shear plane along which the OSB will fail.  We have already carried out some preliminary testing of the joints in isolation, where the OSB actually performed better than plywood, so now we are engaging with Imperial College in London for one of their final year Masters students to conduct a programme of full-scale experiments.” The work at Imperial College’s laboratories is expected to continue for three months, with London-based Hub Workshop being the supply chain partner responsible for supplying the actual WikiBlocks.  The Founder of Hub Workshop, Drew Munden, added: “As a specialist sub-contractor in CNC machining, we serve various client sectors including garden rooms, bespoke furniture and architectural structures, and are one of half a dozen fabricators for the WikiHouse system in the UK. Buying from merchants, the SterlingOSB Zero is half the price of spruce plywood and it machines perfectly well.  For the WikiHouse Blocks, we are using a variety of tooling including various drills, an ‘engraving router’ and a compression cutters router which leaves a very clean-cut face on the 18 mm OSB.” Mel Esquerre at Open System Labs, commented: “We already have a single-storey structure using SterlingOSB Zero – a cabin, that has been completed by a private client to use as a rental property – but our road map for the system very much involves the housing associations and other affordable housing providers, to scale up the operations, and SterlingOSB Zero will very much be part of those conversations.” Available in thicknesses of 18 and 22mm, the 2400mm length boards come in widths of 590 and 1200mm, while being manufactured using UK grown timber and with Zero added formaldehyde, SterlingOSB Zero has outstanding environmental credentials.  Both the 18- and 22-mm thick panels are strong enough to meet most load-bearing applications, are BBA Approved and recognized under the NHBC Technical Standard for housing applications.  SterlingOSB Zero T&G also bears the coveted UKTFA Q-mark, a quality certification which provides a benchmark for manufacturers, and offers confidence to designers and end-users across the UK. For further information, call 01786 812 921 or visit https://uk.westfraser.com/ Building, Design & Construction Magazine | The Choice of Industry Professionals 

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SOCOTEC UK’s Asbestos Team Secure Three Major Contracts

SOCOTEC UK’s Asbestos Team Secure Three Major Contracts

SOCOTEC UK’s Asbestos team has secured three major contracts with three of the UK’s largest supermarket and retail chains. These contracts, worth over £2.5million in annual revenue, will cover more than 6,000 properties across the UK and will include the delivery of a full suite of asbestos management, consultancy, and training services. The new contracts will support SOCOTEC in being the largest provider of asbestos management services to the UK retail sector. In addition, the contracts include a five-year extension, which will extend SOCOTEC’s partnership with one of the retailers to 16 years. “We are thrilled to have secured these contracts with some of the UK’s largest supermarket and retail chains” said James Dodgson, commercial director, Asbestos, SOCOTEC UK. “As the largest provider of asbestos management services to the UK retail sector, we have a wealth of experience and expertise in managing asbestos in high-traffic environments. We look forward to working with our clients to ensure the safety of their employee and customers.” The delivery of these services will involve a team of highly experienced asbestos consultants and surveyors who will work closely with the retailers to identify and manage any asbestos risks. SOCOTEC UK’s asbestos team will also provide comprehensive training to ensure that all staff are aware of the risks associated with asbestos and how to work safely in environments where asbestos may be present. With these new contracts, SOCOTEC UK’s asbestos team continues to cement its position as a leading provider of asbestos management services in the UK. Building, Design & Construction Magazine | The Choice of Industry Professionals 

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Werner towers high with the launch of its PROPLUS Mobile Access Tower

Werner towers high with the launch of its PROPLUS Mobile Access Tower

Werner, the leading manufacturer of height access solutions, has announced the launch of its PROPLUS Mobile Access Tower. This new mobile tower, which boasts an ergonomic lightweight modular system, is designed to reach up to 5.4m, providing a safe and stable platform for industry professionals working at height. The PROPLUS Mobile Access Tower is easy to erect, with the stackable system allowing users to build up to three working heights. Designed with a sturdy platform at the top of the tower featuring a trapdoor for easy access, it also has toe boards around the platform to prevent tools from falling. Certified to the latest EN 1004-1:2020 safety standard, this new tower features swivel castors which enable it to be moved easily, as well as a folding base frame single unit for quick and simple assembly. The compact base unit can also fit in the boot of most cars or vans, perfect for those using it on the move. Carolina Marino, Regional Product Manager UK, Tower & Platform Laddersat Werner, said: “The new PROPLUS Mobile Access Tower has been designed with trade professionals in mind, offering them a stackable, safe and secure platform for working at height. Workers can quickly and easily assemble the tower according to their needs thanks to the three different working heights of 2.65m, 3.65m and 5.40m, each of which contains a variety of components.” This sturdy platform has a load capacity of 184kg, as well as 250mm rung spacing up the side of the frame, enabling easy climbing to the top platform. Offering a lightweight, adjustable and sturdy solution, the tower also features stabilisers on each corner of the frame, providing improved stability and designed to bring height safety to any job. The Werner PROPLUS Mobile Access Tower is now available nationally. To find out more visitwernerco.co.uk To find out more about Werner’s range of products, please visit wernerco.co.uk Building, Design & Construction Magazine | The Choice of Industry Professionals 

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Merlin Entertainments appoints Red Special Projects to deliver £35 Million project at Legoland Windsor Resort

Merlin Entertainments appoints Red Special Projects to deliver £35 Million project at Legoland Windsor Resort

RED Special Projects, the specialist operating division of RED Construction Group, has been appointed by Merlin Entertainments to deliver the hub facilities for Phase One of LEGOLAND Windsor’s Woodland Village which will open in Spring 2024. Opening in Spring 2024, the £35 million LEGOLAND Woodland Village will feature 150 accommodation lodges in its Phase One development, attracting thousands of UK and international visitors to Windsor, who will be able to enjoy creating magical memories together as a family surrounded by nature. The 10-acre site which is designed around the Resort’s woodland area and lake will also host enchanting nature trails complete with an amazing variety of animals built out of LEGO® bricks, a family entertainment space, an on-site restaurant, brick building activities and story time areas. RED Special Project’s works will include the creation of a large ‘Hub’ to provide a restaurant, stage, bar, various play areas, large WC facilities, and an industrial kitchen. David Nelson at Merlin Entertainments, commented: “Our aim with LEGOLAND Windsor has always been to create a unique experience for our visitors, and this project is no different. It is wonderful to be working with a team who are just as passionate about this project as we are, and we trust RED Special Projects will do an amazing job with this development.” Nathan Farrar, Construction Director at RED Special Projects, said: “At LEGOLAND Windsor, Merlin Entertainments provide a fun and joyful experience, inspiring creativity through architecture and construction. Our Special Projects division was formed to deliver unique and tailored projects such as this one, and we are hugely excited to undertake this project with such an iconic client. Most of us grew up playing with LEGO so it truly is a full-circle moment to be delivering this exciting project at LEGOLAND, one that no doubt will make our team feel like kids again!” RED Special Projects benefits from its relationship with RED Construction Group, with clients having access to the company’s wider supply chain and having the flexibility to call upon the additional resource of the Group whenever necessary. Working across a wide scope of industries, RED Special Projects primarily focuses on the commercial, residential, hotel, and retail arenas. The team also has extensive expertise in specialist areas such as listed building refurbishments and structural alterations. Building, Design & Construction Magazine | The Choice of Industry Professionals 

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Sunderland firm has designs on new Ryhope community

Sunderland firm has designs on new Ryhope community

A SUNDERLAND architects firm has drawn up plans – approved last week – for a cluster of wellbeing homes that will replace a distinctive building in Ryhope. Simpson Street based architects and engineering practice, Building Design Northern (BDN), was commissioned by Sunderland City Council to draw up designs for a community of ‘specialist homes’ to support improved health, wellbeing, and care.  They will stand on the current site of the disused St Cuthbert’s Methodist Church in Ryhope, and are part of the city council’s five-year £59m Housing Delivery and Investment Plan (HDIP), which is delivering more good-quality homes for older and vulnerable people in Sunderland.  The plans were approved by Sunderland’s planning committee on the 17th April and demolition of the distinctive green-roofed church – which is no longer occupied and has fallen into disrepair – will clear the way for six new high-quality one-storey properties, as well as two staff hubs, for use by Adult Social Care workers on-hand to provide support to residents.  The properties have been designed for people who require additional support and care, with the aim of improving the everyday experience of the residents who live there, meeting their immediate and future needs. The team at BDN has worked closely with staff from the local authority to shape plans to ensure they’re absolutely fit for purpose and able to support residents with a range of conditions that impact on their mobility and health. Graham King, Director of Adult Services at Sunderland City Council, said: “This is yet another example of the strong collaboration between Adult Services and the housing team. The programme has been a real success with developments bespoke to individual customers and their care and support needs with technology-enabled care built into the schemes which allows people to live more independently in their own tenancy.” Gerry Taylor, executive director of health housing and communities at Sunderland City Council, said: “We’re delighted to have commissioned a Sunderland firm to develop plans for new homes in Sunderland, that will improve the lives of those who live there.  “The HDIP is about supporting our more vulnerable residents, creating homes that are attuned to their needs, with design and assistive technology adaptations that support the wellbeing of people who live there.  This scheme will achieve just that, breathing new life into a small area that is at the heart of an established community in Sunderland.” The proposals comprise of a mixture of both two and three-bedroom shared and individual bungalows, arranged in a cluster and connected by a sheltered canopy to enclose the site and create a sense of community. BDN’s work on the project has been bolstered by a Knowledge Transfer Partnership (KTP) with Northumbria University, which has provided a unique opportunity for contemporary research to be embedded into the scheme’s architectural design. All six homes have been carefully designed to complement the existing streetscape, while delivering a contemporary response that will establish a connected community of well-designed, sustainable homes. Dr Faye Sedgewick, architectural designer and KTP associate at BDN, said: “St Cuthbert’s has been designed to enable residents to carry out everyday activities within the home. “The sympathetic design responds to both people and place, and seeks to support greater independence, enablement and life fulfilment for residents.  The cluster of homes embed BDN’s supportive design principles and ethos to ensure that the accessible homes are readily adaptable, enabling and connected to the surrounding community.” A series of stakeholder engagement sessions with a research group at Northumbria University have supported BDN’s design response, ensuring the quality of design is the best it can be.  Richard Marsden, managing director of BDN, added: “As a Sunderland firm, it is fantastic to be able to support the council in its goal of creating communities that raise the bar, delivering housing that enables residents to live independently and in comfortable, well-designed homes.  “We’ve invested in a talented team at BDN, whose designs really are at the cutting edge, so this scheme really will be exemplary, something that means a lot to us as a firm that is growing roots in Sunderland.” The full planning application was submitted by BDN to Sunderland City Council in February, with a decision taken at committee yesterday.  It is one of a number of HDIP schemes moving forward in the city, with plans to create more supported properties for vulnerable residents, more bungalows for people living with disabilities and older residents, as well as general use homes available for affordable rent.  Building, Design & Construction Magazine | The Choice of Industry Professionals 

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Construction skills competition finals to be hosted at Milton Keynes arena

Construction skills competition finals to be hosted at Milton Keynes arena

Colleges across the UK are preparing to host the largest and longest-running construction skills competition, as approximately 1,000 students will compete in the SkillBuild 2023 regional qualifiers this year.   SkillBuild is delivered by the Construction Industry Training Board (CITB) and showcases some of the brightest talent, as highly skilled learners and apprentices go head-to-head to be crowned winner of their chosen trade. Competitors will be tested on their technical abilities, time management, problem solving and skills working under pressure. However, the prestigious competition comes with many benefits, being proven to improve technical and employability skills, as well as advancing career options. There are 15 regional qualifiers taking place across the UK from 27 April through to the end of June. Running alongside the competition, venues will host a Construction Showcase event, inspiring young people to consider a career in construction. With thousands of primary and secondary school children due to attend, alongside local and national employers, the events will feature hands-on interactive activities and learning opportunities and showcase the amazing opportunities available to those who choose a career in construction. Following the regional qualifiers, the top eight scoring competitors from each trade category will be invited to take part in the UK national final. For the first time, this year’s national final will take place at the Marshall Arena in Milton Keynes on 21, 22 & 23 November 2023. The arena has previously played host to the National Badminton Championships, darts tournaments and various music concerts. CITB’s recent Construction Skills Network (CSN) report states that almost 225,000 extra workers will be required to meet UK construction demand by 2027. It also highlights that construction is expected to remain a sector where there is demand for workers, despite the current economic uncertainty. Covering 10 different trades, SkillBuild is a fantastic opportunity to alter perceptions and promote the diverse range of roles available. Jade Oakes won gold in the painting and decorating category last year. Speaking about the competition, she said: “The whole experience from beginning to end was fantastic. I was able to compete against some of the best across the country, meet professionals in our trade and make so many new friends along the way. It felt like a dream come true to win gold at such a prestigious competition! “For those about to compete, I would say enjoy every second! It’s not all about competing, it’s about putting yourself into an environment to thrive and meet so many amazing individuals along the way. Good luck, have the best time and paint your very best!” Tim Balcon, CITB Chief Executive, said: “I always look forward to the SkillBuild regional heats, as it’s the first glimpse we get into the fantastic variety of young talent coming through to industry. SkillBuild is a wonderful initiative which aims to attract a diverse range of recruits, and with the current skills gap, it places even greater importance on the competition and its ability to promote construction careers to a wider audience. “SkillBuild not only helps young people to grow personally, increasing their confidence and social skills, but it’s also proven to assist them professionally by developing their technical and employability skills. While a challenging experience, if you’re serious about a career in construction, SkillBuild is an excellent opportunity. I wish all competitors the very best of luck for the heats this year!” CITB would like to thank all the fantastic sponsors of this year’s SkillBuild, which include Albion Stone, BAL Adhesives, Band of Builders, British Gypsum, Institute of Carpenters, Crown Paints, Forterra, The Keystone Group, Nicholls & Clarke, NFRC, Schluter, SPAX, Stabila, Stone Federation, TARMAC, The Tile Association, The Worshipful Company of Tylers and Bricklayers and Weber. To find out more about SkillBuild and the regional qualifiers, visit Go Construct. Building, Design & Construction Magazine | The Choice of Industry Professionals 

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New Contig 600 from National Pile Croppers

New Contig 600 from National Pile Croppers

National Pile Croppers has always been proud of the continuous R&D that goes in to making its hydraulic pile croppers more efficient, safer, customer focused and productive. The latest development of this non-stop development programme is the latest version of the company’s award winning Contig 600 cropper. “We have always stated we are constantly improving the equipment we manufacture, so, the launch of our new Contig 600 Cropper is just one development we are justly proud of,” says National Pile Croppers managing director Simon Price. “Over the years we have continually refined and developed our offering and we now are pleased to announce the release of the very latest in state of the art pile cropping of contiguous piles.” New Contig 600 As the name suggests, the Contig 600 is a cropper built with the purpose of reducing piles in a contiguous or secant wall formation where only two sides of the pile can be exposed and spaces between adjacent piles is tight. Two hydraulic rams mounted opposing at 180o provide the ability to position the cropper over the wall to reduce the piles. The wall thickness of the cropper allows it to slot between contiguous piles with spacing as close as 50mm. The redesign brief The original unit was larger than anticipated and has the functionality to crop 750mm piles. Whilst this is a good problem to have, it also caused issues addressing a 600mm contiguous pile with 150mm (nominal) pile spacing. NPC has thus now created a cropper that has a reduced width, but maintains its structural strength whilst also keeping the overall dimensions tight to a 600mm pile. Testing and subsequent stress analysis has provided the optimal jaw-to-pile interface angle. The New Contig 600 has already been subject to extensive field testing which it has passed with flying colours. It was recently used to great success by Churngold Construction on a development in Bristol. The concrete piles used in the development had to be dealt with efficiently, speedily and safely, with the resulting concrete residue reprocessed in an environmentally friendly manner.  “Churngold invited us to site to see the difficulties faced with cropping of the piles.  I must admit the complexities of site, and the way the piles have been laid out, presented a challenge. Fortunately, we had been working on an updated version of our Contig 600 cropper. This would prove to be the ideal tool for the job,” explains NPC director Lee Aston. Maintaining structural strength in a tight fit “With the new Config 600, two hydraulic rams mounted opposing at 180o provide the ability to position the cropper over the wall to reduce the piles. The wall thickness of the cropper allows it to slot between contiguous piles with spacing as close as 50mm,” explains Lee. “In order to develop a cropper suited to Churngold’s requirements, we aimed to build a cropper that had a reduced width, maintaining its structural strength, whilst also keeping the overall dimensions tight to a 600mm pile.” The design and the development of the new Config 600 overcame any issues related during stress analysis whilst attempting to achieve the optimal jaw to pile interface angle. NPC eventually hit the perfect balance and the latest version is now on site with Churngold cropping 600mm and 450mm diameter augured piles in a contiguous wall format. These were installed leaving a nominal spacing of 150mm between adjacent piles which has proved to be the perfect scenario for using the new Contig 600 V2. “Feedback from the guys (Churngold Construction) on site has been highly complementary stating the cropper is performing better than expected, and it was expected to do well! The change in width dimension (of the new Config 600) had a major impact resulting in piles in the middle of the wall being able to be reduced where other croppers would foul on the adjacent pile resulting in the need for further cropping from the end of the wall of piles. The weight and centre of gravity of the new Config 600 has also been moved to provide noticeably superior manoeuvrability; all this whilst also maintaining the excellent pile finish expected of the NPC range of pile croppers,” concludes National Pile Croppers director Lee Aston. The new Contig 600 is now available for hire or purchase throughout the UK and will be introduced globally in the coming months. New Contig 600 technical specifications V1 Weight: 1,400 Kg Length: 1,528 mm Width: 840 mm Height: 1,281 mm Excavator min size: 13 t Max operating pressure: 275 bar Flow rate: 90-180 L/min Pile size: 450-700 mm V2 Weight: 1,495 kg Length: 1,470 mm Width: 784 mm Height: 1,3130 mm Excavator min size: 13t Max operating pressure: 275 bar Flow rate: 90-180 L/min Pile Size: 450-600 mm   Building, Design & Construction Magazine | The Choice of Industry Professionals 

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